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EP0329027A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Epoxide crosslinkable latices

Assignee: BASF SE
•
Filing: 1989-02-10
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Granted: —
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Expires: 2009-02-10
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Abstract

Abstract It is known to crosslink polymers containing carboxylic acid groups using reactive resins or agents. Usually, such systems contain or generate formaldehyde. It has now been proposed to crosslink such polymers with polyhydric esters of non terminal epoxides of long chain unsaturated fats or oils. Such epoxides have a low solubility in water and are less prone to hydrolysis. The compound may optionally contain a catalyst and the polymer will crosslink when heated at temperatures up to 150 DEG C for less than 30 minutes.

Inventors

  • 👤 Lilianna Z. Pillon
  • 👤 Hans Simon Gerard Slooten

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-02 11:11
CPC Classifications
D; D21; D21H; D21H17/00; D21H17/20; D21H17/33; D21H17/34; D21H17/41; D21H17/42; D21H17/43; C; C08; C08K; C08K5/00; C08K5/04; C08K5/15; C08K5/151; C08K5/1535; C08K5/1539

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 723 words
An aqueous dispersion of a polymer and a curing system having a good pot life and being curable on heating at a temperature from 75 to 150°C for times from 5 to 30 minutes comprising per 100 parts by dry weight of an aqueous dispersion of one or more polymeric solids selected from the group consisting of: (A) polymers comprising: (i) 20 to 80 weight percent of one or more C₈₋₁₂ vinyl or vinylidene aromatic monomers which may be unsubstituted or substituted by a chlorine atom or a C₁₋₄ alkyl radical; (ii) from 80 to 20 weight percent of one or more C₄₋₆ aliphatic conjugated diolefins which are unsubstituted or substituted by a chlorine atom; (iii) from 0.5 to 15 weight percent of C₃₋₆ one or more ethylenically unsaturated carboxylic acids or anhydrides; and (iv) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: (a) C₃₋₆ ethylenically unsaturated aldehydes; (b) amides of C₃₋₆ ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C₁₋₄ alkyl and hydroxyalkyl radicals; and (c) C₁₋₈ alkyl and hydroxyalkyl esters of C₃₋₆ ethylenically unsaturated carboxylic acids. (B) polymers comprising: (i) 20-45 weight percent of a C₃₋₈ alkenyl nitrile; (ii) from 80 to 55 weight percent of one or more C₄₋₆ aliphatic conjugated diolefins which are unsubstituted or substituted by a chlorine atom; and (iii) from 0.5 to 15 weight percent of C₃₋₆ ethylenically unsaturated carboxylic acids or anhydrides (C) polymers comprising: (i) at least 75 weight percent of a mixture comprising: (a) 100 to 50 weight percent of one or more monomers selected from the group consisting of C₁₋₈ alkyl and hydroxyl alkyl esters of C₃₋₆ ethylenically unsaturated carboxylic acids and C₂₋₈ alkenyl and hydroxy alkenyl esters of C₁₋₈ saturated carboxylic acids; (b) up to 50 weight percent of one or more C₈₋₁₂ vinyl or vinylidene aromatic monomers which may be unsubstituted or substituted by a chlorine atom or a C₁₋₄ alkyl radical; (ii) from 0.5 to 25 weight percent of one or more C₃₋₆ ethylenically unsaturated carboxylic acids or anhydrides; (iii) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: (a) C₃₋₆ ethylenically unsaturated aldehydes; (b) amides of C₃₋₆ ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C₁₋₄ alkyl and hydroxyalkyl radicals; and (D) polymers comprising: (i) from 5 to 40 weight percent of a C₂₋₃ olefin; (ii) from 95 to 60 weight percent of one or more monomers selected from the group consisting of C₁₋₈ alkyl and hydroxyalkyl esters of C₃₋₆ ethylenically unsaturated carboxylic acids and C₂₋₈ alkenyl and hydroxy alkenyl esters of C₁₋₈ saturated carboxylic acids; (iii) from 0.5 to 15 weight percent of C₃₋₆ ethylenically unsaturated carboxylic acids or anhydrides; and (iv) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: (a) C₃₋₆ ethylenically unsaturated aldehydes; (b) amides of C₃₋₆ ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C₁₋₄ alkyl and hydroxyalkyl radicals; and (E) polymers comprising: (i) at least 75 weight percent of one or more monomers selected from the group consisting of vinyl chloride and vinylidene chloride; and (ii) up to 20 weight percent of one or more monomers selected from the group consisting of C₁₋₈ alkyl and hydroxyalkyl esters of C₃₋₆ ethylenically carboxylic acid; (iii) from 0.5 to 25 weight percent of one or more C₃₋₆ ethylenically unsaturated carboxylic acids or anhydrides; and (iv) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: (a) C₃₋₆ ethylenically unsaturated aldehydes; (b) amides of C₃₋₆ ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C₁₋₄ alkyl and hydroxyalkyl radicals; and up to 10 parts by weight per 100 parts by weight of said polymer of one or more epoxy compounds which is a polyhydric alcohol esters of non-terminal epoxides of C₁₂₋₂₅ fats or oils containing at least two epoxy groups per ester chain.
Claim 2
Dependent Claim 723 words
An aqueous dispersion of a polymer and a curing system having a good pot life and being curable on heating at a temperature from 75 to 150°C for times from 5 to 30 minutes comprising per 100 parts by dry weight of an aqueous dispersion of one or more polymeric solids selected from the group consisting of: (A) polymers comprising: (i) 20 to 80 weight percent of one or more C₈₋₁₂ vinyl or vinylidene aromatic monomers which may be unsubstituted or substituted by a chlorine atom or a C₁₋₄ alkyl radical; (ii) from 80 to 20 weight percent of one or more C₄₋₆ aliphatic conjugated diolefins which are unsubstituted or substituted by a chlorine atom; (iii) from 0.5 to 15 weight percent of C₃₋₆ one or more ethylenically unsaturated carboxylic acids or anhydrides; and (iv) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: (a) C₃₋₆ ethylenically unsaturated aldehydes; (b) amides of C₃₋₆ ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C₁₋₄ alkyl and hydroxyalkyl radicals; and (c) C₁₋₈ alkyl and hydroxyalkyl esters of C₃₋₆ ethylenically unsaturated carboxylic acids. (B) polymers comprising: (i) 20-45 weight percent of a C₃₋₈ alkenyl nitrile; (ii) from 80 to 55 weight percent of one or more C₄₋₆ aliphatic conjugated diolefins which are unsubstituted or substituted by a chlorine atom; and (iii) from 0.5 to 15 weight percent of C₃₋₆ ethylenically unsaturated carboxylic acids or anhydrides (C) polymers comprising: (i) at least 75 weight percent of a mixture comprising: (a) 100 to 50 weight percent of one or more monomers selected from the group consisting of C₁₋₈ alkyl and hydroxyl alkyl esters of C₃₋₆ ethylenically unsaturated carboxylic acids and C₂₋₈ alkenyl and hydroxy alkenyl esters of C₁₋₈ saturated carboxylic acids; (b) up to 50 weight percent of one or more C₈₋₁₂ vinyl or vinylidene aromatic monomers which may be unsubstituted or substituted by a chlorine atom or a C₁₋₄ alkyl radical; (ii) from 0.5 to 25 weight percent of one or more C₃₋₆ ethylenically unsaturated carboxylic acids or anhydrides; (iii) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: (a) C₃₋₆ ethylenically unsaturated aldehydes; (b) amides of C₃₋₆ ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C₁₋₄ alkyl and hydroxyalkyl radicals; and (D) polymers comprising: (i) from 5 to 40 weight percent of a C₂₋₃ olefin; (ii) from 95 to 60 weight percent of one or more monomers selected from the group consisting of C₁₋₈ alkyl and hydroxyalkyl esters of C₃₋₆ ethylenically unsaturated carboxylic acids and C₂₋₈ alkenyl and hydroxy alkenyl esters of C₁₋₈ saturated carboxylic acids; (iii) from 0.5 to 15 weight percent of C₃₋₆ ethylenically unsaturated carboxylic acids or anhydrides; and (iv) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: (a) C₃₋₆ ethylenically unsaturated aldehydes; (b) amides of C₃₋₆ ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C₁₋₄ alkyl and hydroxyalkyl radicals; and (E) polymers comprising: (i) at least 75 weight percent of one or more monomers selected from the group consisting of vinyl chloride and vinylidene chloride; and (ii) up to 20 weight percent of one or more monomers selected from the group consisting of C₁₋₈ alkyl and hydroxyalkyl esters of C₃₋₆ ethylenically carboxylic acid; (iii) from 0.5 to 25 weight percent of one or more C₃₋₆ ethylenically unsaturated carboxylic acids or anhydrides; and (iv) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: (a) C₃₋₆ ethylenically unsaturated aldehydes; (b) amides of C₃₋₆ ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C₁₋₄ alkyl and hydroxyalkyl radicals; and up to 10 parts by weight per 100 parts by weight of said polymer of one or more epoxy compounds which is a polyhydric alcohol esters of non-terminal epoxides of C₁₂₋₂₅ fats or oils containing at least two epoxy groups per ester chain.
Claim 3
Dependent Claim 22 words
A dispersion according to Claim 1, wherein said polyhydric alcohol ester is a triglyceride of an epoxidized C₁₈₋₂₅ fatty acid or oil.
Claim 4
Dependent Claim 29 words
A dispersion according to Claim 2, wherein said epoxy compound is used in the form of an emulsion stabilized with a surfactant having an HLB from 13.5 to 15.
Claim 5
Dependent Claim 27 words
A dispersion according to Claim 3, wherein said epoxy compound is selected from the group consisting of glyceride esters of epoxidized linseed oil and epoxidized soya oil.
Claim 6
Dependent Claim 29 words
A dispersion according to Claim 4, wherein said epoxy compound is present in an amount from 2 to 5 parts by weight per 100 parts by weight of polymer.
Claim 7
Dependent Claim 30 words
A process according to Claim 5 wherein said epoxy compound is prepared as an emulsion of oil in water having a particle size from about 0.3 to about 0.15 microns.
Claim 8
Dependent Claim 48 words
A dispersion according to Claim 5, further comprising from 0.1 to 5 parts by weight per 100 parts by weight of polymer of a catalyst selected from the group consisting of ammonium salts of weak C₁₋₆ aliphatic organic acids; weak C₇₋₁₀ aromatic acids; ammonium chloride; and ammonium sulfonate.
Claim 9
Dependent Claim 48 words
A dispersion according to Claim 6, further comprising from 0.1 to 5 parts by weight per 100 parts by weight of polymer of a catalyst selected from the group consisting of ammonium salts of weak C₁₋₆ aliphatic organic acids; weak C₇₋₁₀ aromatic acids; ammonium chloride; and ammonium sulfonate.
Claim 10
Dependent Claim 21 words
A dispersion according to Claim 7, wherein said catalyst is selected from the group consisting of ammonium acetate and ammonium salicylate.
Claim 11
Dependent Claim 21 words
A dispersion according to Claim 8, wherein said catalyst is selected from the group consisting of ammonium acetate and ammonium salicylate.
Claim 12
Dependent Claim 40 words
A dispersion according to Claim 7, which when spread on a substrate or cast as a film, is capable of being cured on heating at a temperature from 100 to 130°C for a time of from 10 to 20 minutes.
Claim 13
Dependent Claim 40 words
A dispersion according to Claim 8, which when spread on a substrate or cast as a film, is capable of being cured on heating at a temperature from 100 to 130°C for a time of from 5 to 15 minutes.
Claim 14
Dependent Claim 112 words
A dispersion according to Claim 7, wherein said polymer comprises 80 to 20 percent of one or more monomers selected from the group consisting of styrene and alpha methyl styrene; 20 to 80 weight percent of one or more monomers selected from the group consisting of butadiene, isoprene, and chloroprene; 0.5 to 8 weight percent of one or more monomers selected from the group consisting of acrylic acid, methacrylic acid, fumaric acid, and itaconic acid; and optionally up to 5 weight percent of one or more monomers selected from the group consisting of acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, acrolein, and methyl, ethyl, hydroxy ethyl and ethyl hexyl acrylates and meth acrylates.
Claim 15
Dependent Claim 112 words
A dispersion according to Claim 8, wherein said polymer comprises 80 to 20 percent of one or more monomers selected from the group consisting of styrene and alpha methyl styrene; 20 to 80 weight percent of one or more monomers selected from the group consisting of butadiene, isoprene, and chloroprene; 0.5 to 8 weight percent of one or more monomers selected from the group consisting of acrylic acid, methacrylic acid, fumaric acid, and itaconic acid; and optionally up to 5 weight percent of one or more monomers selected from the group consisting of acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, acrolein, and methyl, ethyl, hydroxy ethyl and ethyl hexyl acrylates and meth acrylates.
Claim 16
Dependent Claim 145 words
A dispersion according to Claim 7, wherein said polymer comprises at least 85 weight percent of a mixture consisting of: from 100 to 70 weight percent of one or more monomers selected from the group consisting of methyl acrylate, ethyl acrylate, hydroxyethyl acrylate, butyl acrylate, ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, hydroxyethyl methacrylate, butyl methacrylate, ethylhexyl methacrylate and vinyl acetate; and up to 30 weight percent of one or more monomers selected from the group consisting of styrene and alpha methyl styrene; and up to 15 weight percent of one or more monomers selected from the group consisting of acrylic acid, methacrylic acid, fumaric acid and itaconic acid; and optionally up to 5 weight percent of one or more monomers selected from the group consisting of acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, acrolein, and methyl, ethyl, hydroxy ethyl and ethyl hexyl acrylates and meth acrylates.
Claim 17
Dependent Claim 145 words
A dispersion according to Claim 7, wherein said polymer comprises at least 85 weight percent of a mixture consisting of: from 100 to 70 weight percent of one or more monomers selected from the group consisting of methyl acrylate, ethyl acrylate, hydroxyethyl acrylate, butyl acrylate, ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, hydroxyethyl methacrylate, butyl methacrylate, ethylhexyl methacrylate and vinyl acetate; and up to 30 weight percent of one or more monomers selected from the group consisting of styrene and alpha methyl styrene; and up to 15 weight percent of one or more monomers selected from the group consisting of acrylic acid, methacrylic acid, fumaric acid and itaconic acid; and optionally up to 5 weight percent of one or more monomers selected from the group consisting of acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, acrolein, and methyl, ethyl, hydroxy ethyl and ethyl hexyl acrylates and meth acrylates.
Claim 18
Dependent Claim 134 words
A dispersion according to Claim 7, wherein said polymer comprises: (i) from 5 to 25 weight percent of ethylene or propylene or a mixture thereof; (ii) from 95 to 75 weight percent of one or more monomers selected from the group consisting of methyl acrylate, ethyl acrylate, hydroxy ethyl acrylate, butyl acrylate, ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, hydroxyethyl, methacrylate, butyl methacrylate, ethyl hexyl methacrylate and vinyl acetate; and (iii) from 0.5 to 8 weight percent of one or more monomers selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, and fumaric acid; and (iv) optionally up to 5 weight percent of one or more monomers selected from the group consisting of acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, acrolein, and methyl, ethyl, hydroxy ethyl and ethyl hexyl acrylates and meth acrylates.
Claim 19
Dependent Claim 134 words
A dispersion according to Claim 8, wherein said polymer comprises: (i) from 5 to 25 weight percent of ethylene or propylene or a mixture thereof; (ii) from 95 to 75 weight percent of one or more monomers selected from the group consisting of methyl acrylate, ethyl acrylate, hydroxy ethyl acrylate, butyl acrylate, ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, hydroxyethyl, methacrylate, butyl methacrylate, ethyl hexyl methacrylate and vinyl acetate; and (iii) from 0.5 to 8 weight percent of one or more monomers selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, and fumaric acid; and (iv) optionally up to 5 weight percent of one or more monomers selected from the group consisting of acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, acrolein, and methyl, ethyl, hydroxy ethyl and ethyl hexyl acrylates and meth acrylates.
Claim 20
Dependent Claim 122 words
A dispersion according to Claim 7, wherein said polymer comprises: (i) at least 80 weight percent of vinyl or vinylidene chloride; (ii) up to 15 weight percent of a monomer selected from the group consisting of methyl acrylate, ethyl acrylate, hydroxyethyl acrylate, butyl acrylate, ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, hydroxyethyl methacrylate, butyl methacrylate and ethylhexyl methacrylate; (iii) from 0.5 to 8 weight percent of one or more polymers selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, and fumaric acid; and (iv) optionally up to 5 weight percent of one or more monomers selected from the group consisting of acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, acrolein, and methyl, ethyl, hydroxy ethyl and ethyl hexyl acrylates and meth acrylates.
Claim 21
Dependent Claim 121 words
A dispersion according to Claim 8, wherein said polymer comprises: (i) at least 80 weight percent of vinyl or vinylidene chloride; (ii) up to 15 weight percent of a monomer selected from the group consisting of methyl acrylate, ethylacrylate, hydroxyethyl acrylate, butyl acrylate, ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, hydroxyethyl methacrylate, butyl methacrylate, and ethylhexyl methacrylate; (iii) from 0.5 to 8 weight percent of one or more polymers selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, and fumaric acid; and (iv) optionally up to 5 weight percent of one or more monomers selected from the group consisting of acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, acrolein, and methyl, ethyl, hydroxy ethyl and ethyl hexyl acrylates and meth acrylates.
Claim 22
Dependent Claim 51 words
A composition comprising per 100 parts by weight of a dispersion according to Claim 1 from 50 to 800 parts by weight of one or more fillers selected from the group consisting of talc, calcium carbonate, clay barytes, tetanium dioxide, aluminum hydroxide plastic reinforcing resin, plastic pigments and opacifiers and mica.
Claim 23
Dependent Claim 15 words
A non woven substrate coated, saturated or impregnated with a composition according to Claim 1.
Claim 24
Dependent Claim 15 words
A non woven substrate coated, saturated or impregnated in a composition according to Claim 7.

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