← Back to Patent Explorer
US3568594A Expired / Lapsed US ⏱️ 0.0 years remaining

Rotary printer for applying a pattern to a flocked sheet

Assignee: Dabit Inc
•
Filing: 1968-01-24
•
Granted: 1971-03-09
•
Expires: 1988-01-24
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A colored pattern is applied exclusively to the raised nap of a flocked sheet by feeding the sheet over a drum roll spaced from one or more engraved rolls. Takeup and letoff units maintain the sheet in a highly tensioned condition on the drum, yet the units are balanced so that they impart no net motion to the sheet. The drum roll is then rotated independently of the units to advance the sheet under substantially constant tension at all speeds from very slow to very fast. The pattern to be applied to the nap is in the form of dye-filled recesses etched into the surfaces of the engraved rolls. The drum roll is critically spaced from the engraved rolls so that the nap fibers in register with these recesses extend into them and are thereby immersed in the dye contained therein. Substantially no pressure is applied to these fibers to be colored so that they are uniformly colored by a combined dipping and wicking action at all sheet speeds.

Inventors

  • 👤 John H Johnston
  • 👤 John H Johnston Jr

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 20:28
CPC Classifications
B; B05; B05C; B05C9/00; B05C9/02; B05C9/022

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 159 words
Apparatus for applying a color pattern to the raised nap of a flocked sheet (10) comprising: A. an engraved roll (60) having recesses (92) therein; B. a drum roll (47) spaced parallel to said engraved roll so that the sheet can advance between said rolls; C. means (48, 63) for rotating said rolls in unison; D. means (66) for applying dye to said engraved roll so as to fill the recesses therein; and E. means for critically adjusting the spacing between said rolls so that the flock fibers (14c) on the sheet positioned opposite said engraved roll; 1. just protrude into the opposite recesses therein, and 2. take on dye when under substantially no applied pressure by combined dipping and wicking action, said adjusting means including, a. a pair of stiff, resilient beams (50) supporting the opposite ends of said drum roll, and b. means (53) for bending said beams so as to ease the rolls toward one another.
Claim 2
Dependent Claim 159 words
Apparatus for applying a color pattern to the raised nap of a flocked sheet (10) comprising: A. an engraved roll (60) having recesses (92) therein; B. a drum roll (47) spaced parallel to said engraved roll so that the sheet can advance between said rolls; C. means (48, 63) for rotating said rolls in unison; D. means (66) for applying dye to said engraved roll so as to fill the recesses therein; and E. means for critically adjusting the spacing between said rolls so that the flock fibers (14c) on the sheet positioned opposite said engraved roll; 1. just protrude into the opposite recesses therein, and 2. take on dye when under substantially no applied pressure by combined dipping and wicking action, said adjusting means including, a. a pair of stiff, resilient beams (50) supporting the opposite ends of said drum roll, and b. means (53) for bending said beams so as to ease the rolls toward one another.
Claim 3
Dependent Claim 52 words
take on dye when under substantially no applied pressure by combined dipping and wicking action, said adjusting means including, a. a pair of stiff, resilient beams (50) supporting the opposite ends of said drum roll, and b. means (53) for bending said beams so as to ease the rolls toward one another.
Claim 4
Dependent Claim 52 words
take on dye when under substantially no applied pressure by combined dipping and wicking action, said adjusting means including, a. a pair of stiff, resilient beams (50) supporting the opposite ends of said drum roll, and b. means (53) for bending said beams so as to ease the rolls toward one another.
Claim 5
Dependent Claim 11 words
Apparatus as defined in claim 1 wherein: A. said drum roll;
Claim 6
Dependent Claim 42 words
has a multiplicity of passages therein, and B. further including means (55, 56) for connecting the interior of said drum roll to a source of pressure below atmospheric so that a vacuum is created at said passages for holding the flocked sheet.
Claim 7
Dependent Claim 42 words
has a multiplicity of passages therein, and B. further including means (55, 56) for connecting the interior of said drum roll to a source of pressure below atmospheric so that a vacuum is created at said passages for holding the flocked sheet.
Claim 8
Dependent Claim 16 words
Apparatus as defined in claim 2 wherein the surface (47a) of said drum roll is textured.
Claim 9
Dependent Claim 35 words
Apparatus as defined in claim 2 and further including a plate (57) spaced slightly from the surface portion of said drum roll unengaged by the sheet so as to block selected ones of said passages.
Claim 10
Dependent Claim 59 words
Apparatus as defined in claim 1 and further including additional engraved rolls (61, 62) spaced parallel to said drum roll, all of said engraved rolls being arranged with respect to said beams so that adjustment of said beams through a small angle produces substantially equal changes in the spacings between said drum roll and all of said engraved rolls.
Claim 11
Dependent Claim 31 words
Apparatus as defined in claim 1 and further including means (54, 56, 47a, 42, 43) for inhibiting relative movement between said drum roll and the flocked sheet engaging around said roll.
Claim 12
Dependent Claim 27 words
Apparatus as defined in claim 1 and further including means (43) for increasing the width of the flocked sheet prior to its engagement around said drum roll.
Claim 13
Dependent Claim 196 words
Apparatus for applying a color pattern to the raised nap of a flocked sheet (10) comprising: A. at least one rotary engraved roll (60) having recesses (92) therein for containing a viscous dye during rotation of the rolls; B. a rotary drum roll (47) spaced parallel to said engraved rolls so that the sheet can advance between said drum roll and said engraved rolls, dye (88) contained in said recesses, said dye being sufficiently viscous to remain in said recesses during rotation of said engraved rolls; C. means (48, 63) for rotating said rolls in unison; and D. means (50,53) for adjusting said drum roll toward said engraved rolls so that the flock fibers (14c) on the sheet engaging over said drum roll which are positioned opposite the dye filled recesses in said engraved rolls are dipped into said dye under substantially no pressure, while said fibers not opposite said dye filled recesses are deflected by said engraved rolls, said adjusting means including: a. a pair of stiff, resilient beams (50) supporting the opposite ends of said drum roll, and b. means (53) for bending said beams so as to ease the rolls toward one another.
Claim 14
Dependent Claim 196 words
Apparatus for applying a color pattern to the raised nap of a flocked sheet (10) comprising: A. at least one rotary engraved roll (60) having recesses (92) therein for containing a viscous dye during rotation of the rolls; B. a rotary drum roll (47) spaced parallel to said engraved rolls so that the sheet can advance between said drum roll and said engraved rolls, dye (88) contained in said recesses, said dye being sufficiently viscous to remain in said recesses during rotation of said engraved rolls; C. means (48, 63) for rotating said rolls in unison; and D. means (50,53) for adjusting said drum roll toward said engraved rolls so that the flock fibers (14c) on the sheet engaging over said drum roll which are positioned opposite the dye filled recesses in said engraved rolls are dipped into said dye under substantially no pressure, while said fibers not opposite said dye filled recesses are deflected by said engraved rolls, said adjusting means including: a. a pair of stiff, resilient beams (50) supporting the opposite ends of said drum roll, and b. means (53) for bending said beams so as to ease the rolls toward one another.
Claim 15
Dependent Claim 26 words
Apparatus as defined in claim 8 when said drum roll is made of aluminum; and has a hard roughened surface (47a) for engaging the flocked sheet.
Claim 16
Dependent Claim 55 words
An apparatus as defined in claim 8 wherein said drum roll is hollow, and contains a multiplicity of passages (54) connecting the interior of said drum roll and its surface, and means (56) for drawing a vacuum in said drum roll so that the flocked sheet engaging over said drum roll tends to cling thereto.
Claim 17
Dependent Claim 31 words
Apparatus as defined in claim 10 and further including means (57) spaced from a surface portion of said drum roll unengaged by the sheet for blocking selected ones of said passages.

References Cited (Backward Citations)

US418800A Cited
US724660A Cited
US1338785A Cited
US1817435A Cited
US1724077A Cited
US2112453A Cited
US2234666A Cited
US2324631A Cited
DE900223C Cited
US2946280A Cited
US2980015A Cited
US3131631A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-03-08 1974-09-07 1975-03-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-03-08 1978-09-07 1979-03-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-03-08 1982-09-07 1983-03-09 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag