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US3626256A Expired / Lapsed US ⏱️ 0.0 years remaining

Thin film semiconductor strain gauges and method for making same

Assignee: Transidyne General Corp
•
Filing: 1970-10-16
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Granted: 1971-12-07
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Expires: 1990-10-16
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Abstract

Abstract The strain gauge of this invention comprises a film of a high temperature resistant electrically insulative organic resin, specifically polyimide resin, having deposited thereon a piezoresistive semiconductor thin film with electrical leads bonded to the semiconductor film, and a coating of high heat resistant electrically insulative resin over the semiconductor film. Further in accordance with the preferred embodiment of the invention, such a strain gauge is manufactured by depositing the film of heat resistant organic onto a plate of ceramic, preferably aluminum oxide ceramic, sequentially depositing first the semiconductor film and then the electrical leads onto the organic resin and thereafter applying the coating of heat resistant organic resin over the deposited film of semiconductor. As the last step in manufacture suitable electrically insulated metal wires are soldered or otherwise bonded to exposed portions of the deposited electrical leads. Prior to use the strain gauge, i.e. the film of organic resin having the resin coated semiconductor film and electrical leads with associated wires thereon, can be easily peeled from the ceramic plate and suitably bonded to the structural member which is to be measured for strain.

Inventors

  • 👤 Verne R Brown

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 10:09
CPC Classifications
G; G01; G01L; G01L1/00; G01L1/20; G01L1/22; G01L1/2287; G01L1/2293; G01L1/18; Y; Y10; Y10S; Y10S438/00; Y10S438/967; Y10T; Y10T29/00; Y10T29/42

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 22 words
A strain gauge as set forth in claim 1 wherein each of the electrical leads comprises a metal film of predetermined pattern.
Claim 2
Dependent Claim 18 words
A strain gauge as set forth in claim 1 where the film of organic resin is polyimide resin.
Claim 3
Dependent Claim 25 words
A strain gauge as set forth in claim 1 wherein both the film of organic resin and the coating of organic resin are polyimide resin.
Claim 4
Dependent Claim 40 words
A strain gauge as set forth in claim 1 wherein the film of organic resin has a thickness of about 0.2 to 0.5 mils and wherein the thin film of semiconductor material has a thickness not exceeding about 5,000 angstroms.
Claim 5
Dependent Claim 30 words
A strain gauge as set forth in claim 1 wherein the film of organic resin is deposited on a rigid plate from which the resin film can be easily peeled.
Claim 6
Dependent Claim 15 words
A strain gauge as set forth in claim 6 wherein said plate is alumina ceramic.
Claim 7
Dependent Claim 27 words
A strain gauge assembly as set forth in claim 6 wherein the plate has a surface finish of from about 40 to 60 micro inches (arithmetic average).
Claim 8
Dependent Claim 57 words
A strain gauge assembly comprising an alumina ceramic plate having deposited thereon a film of polyimide resin, said film of polyimide resin having deposited thereon a piezoresistive semiconductor thin film which is of predetermined pattern and which has bonded thereto a plurality of metal film electrical leads, and a coating of polyimide resin over said semiconductor film.
Claim 9
Independent Claim 68 words
A method for manufacturing a strain gauge comprising depositing onto a rigid plate a film of organic resin which can subsequently be easily peeled off of said plate, depositing onto said organic resin film a piezoresistive semiconductor thin film of predetermined pattern, depositing onto said semiconductor thin film a plurality of metal film electrical leads, and thereafter coating the semiconductor thin film with a layer of organic resin.
Claim 10
Dependent Claim 21 words
A method as set forth in claim 10 wherein said plate is alumina ceramic and said resin film is polyimide resin.
Claim 11
Dependent Claim 33 words
A method as set forth in claim 10 wherein said resin film and said resin coating are polyimide resin and wherein said resin film has a thickness of from 0.2 to 0.5 mils.
Claim 12
Dependent Claim 29 words
A method as set forth in claim 10 wherein said plate is alumina ceramic and has a surface finish of from about 30 to 60 micro inches (arithmetic average).
Claim 13
Independent Claim 81 words
A method for simultaneously manufacturing a plurality of strain gauges comprising depositing a film of organic resin onto a plate from which the organic resin film can subsequently be easily peeled, depositing onto each of a plurality of selected surface portions of said organic resin film a piezoresistive semiconductor thin film of predetermined pattern, depositing onto each of said semiconductor films a plurality of metal film electrical leads, and coating each of said semiconductor films with a layer of organic resin.
Claim 14
Dependent Claim 54 words
A method as set forth in claim 14 wherein said plate is scored for subsequent breakage into a plurality of small plates of predetermined size and shape, each of the portions of the organic resin film deposited onto each of said small plates constituting one of said selected portions of said organic resin film.
Claim 15
Dependent Claim 15 words
A method as set forth in claim 15 wherein said resin film is polyimide resin.
Claim 16
Dependent Claim 14 words
A method as set forth in claim 15 wherein said plate is alumina ceramic.

References Cited (Backward Citations)

US3186217A Cited
US3084300A Cited
US3236957A Cited
US3089108A Cited
US3417361A Cited
US3446974A Cited
US3440873A Cited
US3456226A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-12-06 1975-06-07 1975-12-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-12-06 1979-06-07 1979-12-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-12-06 1983-06-07 1983-12-07 $7700.00 Window Closed / Lapsed

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