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US3839301A Expired / Lapsed US ⏱️ 0.0 years remaining

Poly(arylene sulfide) resin heat treatment and curing

Assignee: Phillips Petroleum Co
•
Filing: 1973-07-23
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Granted: 1974-10-01
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Expires: 1993-07-23
📄 Original PDF 🌐 Google Patents

Abstract

Abstract The processing characteristics of poly(arylene sulfide) resins are improved by incorporating therein a small effective amount of at least one sulfur-containing compound selected from sulfur acids and sulfonyl halides and heating at a temperature below the melting point of the polymer under an inert atmosphere. The aromatic sulfide polymers treated in accordance with the invention retain their thermoplastic nature and can be used in a variety of industrial applications, e.g., as molding compositions.

Inventors

  • 👤 L Scoggins

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 18:26
CPC Classifications
C; C08; C08G; C08G75/00; C08G75/02; C08G75/0204; C08G75/0286

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 61 words
A HEAT CURABLE POLY(ARYLENE SULFIDE) RESIN COMPOSITION CAPABLE OF BEING CURED TO A MATERIAL EXHIBITING REDUCED MELT FLOW CHARACTERSITICS COMPRISING A MIXTURE OF A POLY(ARYLENE SULFIDE) RESIN AND AN EFFECTIVE AMOUNT SUFFICIENT TO SUBSTANTIALLY REDUCE THE MELT FLOW AND EFFECT CURE OF SAID RESIN OF AT LEAST ONE SULFUR-CONTAINING COMPOUND SELECTED FROM SULFURIC ACID, POLY SULFONIC ACIDS AND POLY SULFONYL HALIDES.
Claim 2
Dependent Claim 61 words
A HEAT CURABLE POLY(ARYLENE SULFIDE) RESIN COMPOSITION CAPABLE OF BEING CURED TO A MATERIAL EXHIBITING REDUCED MELT FLOW CHARACTERSITICS COMPRISING A MIXTURE OF A POLY(ARYLENE SULFIDE) RESIN AND AN EFFECTIVE AMOUNT SUFFICIENT TO SUBSTANTIALLY REDUCE THE MELT FLOW AND EFFECT CURE OF SAID RESIN OF AT LEAST ONE SULFUR-CONTAINING COMPOUND SELECTED FROM SULFURIC ACID, POLY SULFONIC ACIDS AND POLY SULFONYL HALIDES.
Claim 3
Dependent Claim 24 words
A composition according to claim 1 wherein the sulfur-containing compound is sulfuric acid or a polysulfonic acid or a polysulfonyl halide of the formula
Claim 4
Dependent Claim 27 words
A composition according to claim 1 wherein the amount of said sulfur-containing compound in said composition ranges from 0.1 to about 10 weight percent of the polymer.
Claim 5
Dependent Claim 19 words
A composition according to claim 1 wherein said polymer is poly(phenylene sulfide) and said sulfur-containing compound is sulfuric acid.
Claim 6
Dependent Claim 19 words
A composition according to claim 1 wherein said polymer is poly(phenylene sulfide) and said sulfur-containing compound is m-benzenedisulfonic acid.
Claim 7
Dependent Claim 14 words
A cured poly(arylene sulfide) resin product formed upon heating the composition of claim 1.
Claim 8
Dependent Claim 11 words
A molded product formed from the cured composition of claim 6.
Claim 9
Dependent Claim 122 words
A process for decreasing the melt flow of poly (arylene sulfide) resins which comprises: a. mixing together a particulate poly(arylene sulfide) resin and at least one sulfur-containing compound selected from sulfuric acid, polysulfonic acids and polysulfonyl halides as a curing agent, the amount of said sulfur-containing compound present being sufficient to substantially reduce the melt flow and effect cure of said resin, and b. subjecting the mixture of said resin and said sulfur-containing compound obtained in step (a) to a temperature high enough to effect curing but at least 25* below the melting point of said resin for a period of time sufficient to crosslink said resin and form a free-flowing cured particulate poly(arylene sulfide) resin product exhibiting reduced melt flow characteristics.
Claim 10
Dependent Claim 122 words
A process for decreasing the melt flow of poly (arylene sulfide) resins which comprises: a. mixing together a particulate poly(arylene sulfide) resin and at least one sulfur-containing compound selected from sulfuric acid, polysulfonic acids and polysulfonyl halides as a curing agent, the amount of said sulfur-containing compound present being sufficient to substantially reduce the melt flow and effect cure of said resin, and b. subjecting the mixture of said resin and said sulfur-containing compound obtained in step (a) to a temperature high enough to effect curing but at least 25* below the melting point of said resin for a period of time sufficient to crosslink said resin and form a free-flowing cured particulate poly(arylene sulfide) resin product exhibiting reduced melt flow characteristics.
Claim 11
Dependent Claim 61 words
A process according to claim 8 wherein the temperature to which said mixture is heated is in the approximate range of 25* to 250*F below the melting point of the polymer and said heating is carried out in the presence of a non-oxidizing inert atmosphere for a finite period of time sufficient to substantially reduce the melt flow of said polymer.
Claim 12
Dependent Claim 54 words
A process according to claim 8 wherein the resin and sulfur-containing compound in step (a) are dispersed in an aqueous medium which medium is subsequently removed by evaporation at a temperature of at least 25*F below the melting point of said resin but at conditions insufficient to effect any substantial cure of the resin.

References Cited (Backward Citations)

US3562199A Cited
US3699087A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-09-30 1978-04-01 1978-10-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-09-30 1982-04-01 1982-10-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-09-30 1986-04-01 1986-10-01 $7700.00 Window Closed / Lapsed

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