Claims Analysis
Total Claims: 5
Claim 1
Independent Claim
247 words
In a method of manufacturing film, the steps of: a. continuously extruding a seamless tube of film while providing pressure internally to the tube, and then collapsing the moving tube at an area remote from the point of extrusion, b. integrally extruding with the tube, a first thickened profile defining a continuous gap the width of which is sensitive to hoop tension in the tube during a period of its manufacture, and at least a second thickened profile spaced circumferentially from the gap defining profile and adapted to be interlockingly receivable in said gap by means of cooperative sizing and configuration between the profiles, said profiles extending continuously in the direction of extrusion along the inner surface of the tube, c. clasping the tube between opposed racks of heat conductive roller means for a substantial extent of the area betweent the film frost line and the frost line of the profiles, said roller means rotatably engaging opposite sides of the moving tube, and externally contacting the area comprising the base of the gap defining profile at a time in the process when the ultimate gap width is sensitive to hoop tension, and d. cooperatively with step (c), cooling the rotating roller means to withdraw heat from said base area, said heat withdrawal step being practiced at a rate to control the width of the gap defining profile with respect to the size of the profile receivable therein, to thereby establish a proper interlocking relationship between said profiles.
Claim 2
Dependent Claim
247 words
In a method of manufacturing film, the steps of: a. continuously extruding a seamless tube of film while providing pressure internally to the tube, and then collapsing the moving tube at an area remote from the point of extrusion, b. integrally extruding with the tube, a first thickened profile defining a continuous gap the width of which is sensitive to hoop tension in the tube during a period of its manufacture, and at least a second thickened profile spaced circumferentially from the gap defining profile and adapted to be interlockingly receivable in said gap by means of cooperative sizing and configuration between the profiles, said profiles extending continuously in the direction of extrusion along the inner surface of the tube, c. clasping the tube between opposed racks of heat conductive roller means for a substantial extent of the area betweent the film frost line and the frost line of the profiles, said roller means rotatably engaging opposite sides of the moving tube, and externally contacting the area comprising the base of the gap defining profile at a time in the process when the ultimate gap width is sensitive to hoop tension, and d. cooperatively with step (c), cooling the rotating roller means to withdraw heat from said base area, said heat withdrawal step being practiced at a rate to control the width of the gap defining profile with respect to the size of the profile receivable therein, to thereby establish a proper interlocking relationship between said profiles.
Claim 3
Dependent Claim
35 words
The method of claim 1 wherein step (d) comprises issuing a cooling gas stream onto the rotating roller means, to cool the surface of the roller means and transfer such cooling effect to the film.
Claim 4
Dependent Claim
20 words
The method of claim 1 wherein said film is manufactured at a rate of at least 75 feet per minute.
Claim 5
Dependent Claim
85 words
The method of claim 3 including the additional step of partially flattening the tube over at least part of the region existing between the film frost line and the frost line of the profiles, to a sufficient extent to contribute in preventing undue collapse of the gap by reducing hoop tension in the film at a time when the width of the gap is significantly sensitive thereto, said flatteninG step being practiced through means of adjusting the spacing between said racks of rotating roller means.