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US4009669A Expired / Lapsed US ⏱️ 0.0 years remaining

Knife block for tufting machines

Assignee: Singer Co
•
Filing: 1976-05-06
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Granted: 1977-03-01
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Expires: 1996-05-06
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Abstract

Abstract A knife block for mounting at least three cutting knives in fine gauge cut pile tufting machines. The knife block has a pair of longitudinally extending spaced flanges connected together by a pair of laterally spaced apart web portions spaced longitudinally from each other. At least one knife is adapted to be received between the flanges intermediate the webs, and at least one knife is adapted to be received between the flanges laterally outwardly of each web. A method of making the knife block is also disclosed as including the steps of cutting at least one pair of knife receiving grooves in the flanges in the lateral space between the webs by feeding a rotating cutting blade from one extremity of the block substantially to the inner edge of one web and then turning the block and feeding the cutter from the other extremity to form at least one continuous knife receiving groove extending the full longitudinal width of the flanges.

Inventors

  • 👤 John H. Wear

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 13:54
CPC Classifications
D; D05; D05C; D05C15/00; D05C15/04; D05C15/08; D05C15/16; D05C15/24

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 114 words
A knife block for a tufting machine comprising an elongated body member having a pair of longitudinally extending spaced flange portions, said flange portions being connected together by a pair of webs, said webs being laterally offset from and parallel to each other, said webs further being longitudinally offset from each other such that any plane extending substantially normal of the planes of said webs and to said flange portions intersects no more than one of said webs, means for slidably receiving at least one cutting knife between said flange portions laterally outwardly of each web, and means for slidably receiving at least one cutting knife between said flange portions laterally intermediate said webs.
Claim 2
Dependent Claim 114 words
A knife block for a tufting machine comprising an elongated body member having a pair of longitudinally extending spaced flange portions, said flange portions being connected together by a pair of webs, said webs being laterally offset from and parallel to each other, said webs further being longitudinally offset from each other such that any plane extending substantially normal of the planes of said webs and to said flange portions intersects no more than one of said webs, means for slidably receiving at least one cutting knife between said flange portions laterally outwardly of each web, and means for slidably receiving at least one cutting knife between said flange portions laterally intermediate said webs.
Claim 3
Dependent Claim 28 words
A knife block as recited in claim 1 wherein the longitudinal offset between said webs defines an elongated slot extending substantially normal to the planes of said webs.
Claim 4
Dependent Claim 132 words
A knife block for a tufting machine comprising an elongated body member having a pair of spaced flange portions extending longitudinally and defining the outer extremities of the body member, said flange portions being connected together by a pair of laterally spaced apart web portions, each of said web portions extending longitudinally from an inner edge to an outer extremity, the inner edges being longitudinally spaced one from the other, means defining at least one pair of aligned facing grooves in the flanges adjacent each web laterally remote from the other web for slidably receiving a cutting knife in each pair of grooves, and means defining at least one pair of aligned facing grooves in the flanges laterally intermediate said web portions for slidably receiving a knife in each pair of grooves.
Claim 5
Dependent Claim 132 words
A knife block for a tufting machine comprising an elongated body member having a pair of spaced flange portions extending longitudinally and defining the outer extremities of the body member, said flange portions being connected together by a pair of laterally spaced apart web portions, each of said web portions extending longitudinally from an inner edge to an outer extremity, the inner edges being longitudinally spaced one from the other, means defining at least one pair of aligned facing grooves in the flanges adjacent each web laterally remote from the other web for slidably receiving a cutting knife in each pair of grooves, and means defining at least one pair of aligned facing grooves in the flanges laterally intermediate said web portions for slidably receiving a knife in each pair of grooves.
Claim 6
Dependent Claim 27 words
A knife block as recited in claim 3 wherein the outer extremities of said web portions are substantially coextensive with the corresponding extremity of the flange portions.
Claim 7
Dependent Claim 90 words
A knife block for a tufting machine comprising an elongated body member having a pair of longitudinally extending spaced flange portions, said flange portions being connected together by a web having first and second laterally facing sides, said web having at least one longitudinally extending slot formed laterally intermediate said sides from flange to flange to define two web portions for slidably receiving one cutting knife in each slot, and means for slidably receiving at least one cutting knife between said flanges adjacent each of said first and second sides.
Claim 8
Dependent Claim 90 words
A knife block for a tufting machine comprising an elongated body member having a pair of longitudinally extending spaced flange portions, said flange portions being connected together by a web having first and second laterally facing sides, said web having at least one longitudinally extending slot formed laterally intermediate said sides from flange to flange to define two web portions for slidably receiving one cutting knife in each slot, and means for slidably receiving at least one cutting knife between said flanges adjacent each of said first and second sides.
Claim 9
Dependent Claim 55 words
A knife block as recited in claim 5 wherein each of said web portions extends from an inner edge intermediate the extremities of said flanges longitudinally to a different one of the extremities of said flanges, the inner edge of one web portion being spaced longitudinally from the inner edge of the other web portion.
Claim 10
Dependent Claim 222 words
In a tufting machine having looper means for seizing loops from a yarn carrying needle and a cutting apparatus for cutting the loops of yarn seized by said looper means, said looper means including a multiplicity of oscillating loopers, each having one edge thereof forming a cutting edge, said cutting apparatus including a cutting knife corresponding to each looper and having a cutting edge disposed for cooperation with the cutting edge of the corresponding looper, means for initiating relative oscillating motion between said loopers and said knives such that the cutting edges on said loopers and said knives cooperate to cut a loop disposed on said loopers, said cutting apparatus further including a multiplicity of knife supporting blocks, each of said blocks comprising an elongated body member having a pair of longitudinally extending spaced flange portions connected together by a pair of laterally spaced apart parallel webs, said webs being longitudinally spaced apart such that any plane extending substantially normal to the planes of said webs and to said flange portions intersects no more than one of said webs, means for slidably receiving at least one knife between said flange portions laterally intermediate said webs and means for slidably receiving at least one knife between said flange portions laterally outwardly of each web, and means for clamping said knives in said block.
Claim 11
Dependent Claim 222 words
In a tufting machine having looper means for seizing loops from a yarn carrying needle and a cutting apparatus for cutting the loops of yarn seized by said looper means, said looper means including a multiplicity of oscillating loopers, each having one edge thereof forming a cutting edge, said cutting apparatus including a cutting knife corresponding to each looper and having a cutting edge disposed for cooperation with the cutting edge of the corresponding looper, means for initiating relative oscillating motion between said loopers and said knives such that the cutting edges on said loopers and said knives cooperate to cut a loop disposed on said loopers, said cutting apparatus further including a multiplicity of knife supporting blocks, each of said blocks comprising an elongated body member having a pair of longitudinally extending spaced flange portions connected together by a pair of laterally spaced apart parallel webs, said webs being longitudinally spaced apart such that any plane extending substantially normal to the planes of said webs and to said flange portions intersects no more than one of said webs, means for slidably receiving at least one knife between said flange portions laterally intermediate said webs and means for slidably receiving at least one knife between said flange portions laterally outwardly of each web, and means for clamping said knives in said block.
Claim 12
Independent Claim 172 words
The method of manufacturing a knife block having a pair of longitudinally extending spaced flange portions connected together by a pair of laterally spaced apart webs such that at least one pair of knife receiving grooves may be formed in said flange portions laterally intermediate said webs, said method comprising: a. removing a portion of each web from a different longitudinal extremity to an inner edge of the web, the inner edges of said webs being longitudinally spaced one from the other, b. cutting at least one pair of longitudinally extending grooves in the flange portions laterally intermediate said webs from one extremity of the block to a location within the longitudinal space between the webs adjacent the inner edge of a first web by cutting from the extremity from which the portion of the first web has been removed, and c. continuing to cut said at least one pair of longitudinally extending grooves by cutting from the other extremity of the block to adjacent the inner edge of the second web.
Claim 13
Independent Claim 172 words
The method of manufacturing a knife block having a pair of longitudinally extending spaced flange portions connected together by a pair of laterally spaced apart webs such that at least one pair of knife receiving grooves may be formed in said flange portions laterally intermediate said webs, said method comprising: a. removing a portion of each web from a different longitudinal extremity to an inner edge of the web, the inner edges of said webs being longitudinally spaced one from the other, b. cutting at least one pair of longitudinally extending grooves in the flange portions laterally intermediate said webs from one extremity of the block to a location within the longitudinal space between the webs adjacent the inner edge of a first web by cutting from the extremity from which the portion of the first web has been removed, and c. continuing to cut said at least one pair of longitudinally extending grooves by cutting from the other extremity of the block to adjacent the inner edge of the second web.
Claim 14
Dependent Claim 62 words
In the method as recited in claim 8 wherein said steps of cutting each pair of grooves comprise abutting both flange portions with a rotating disc-type cutting blade having an axis of rotation substantially normal to the planes of said web, and relatively feeding said blade and said block to progressively cut from the extremity toward the inner edge of the webs.
Claim 15
Dependent Claim 37 words
In the method as recited in claim 9 including the step of relatively reorienting the block and the blade after cutting to adjacent the inner edge of said first web, and thereafter cutting from said other extremity.

References Cited (Backward Citations)

US3216382A Cited
US3386398A Cited
US3277852A Cited
US3604379A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-02-29 1980-08-30 1981-03-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-02-29 1984-08-30 1985-03-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-02-29 1988-08-30 1989-03-01 $7700.00 Window Closed / Lapsed

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