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US4010232A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making a composite urethane foam and concrete construction panel

Assignee: Individual
•
Filing: 1974-09-11
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Granted: 1977-03-01
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Expires: 1994-09-11
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Abstract

Abstract A construction panel and a method of making the same wherein a layer of concrete is bound to a layer of urethane or polyurethane through a blanket of dry cement mixture and the in situ setting into a mold of a wet cement mixture and an unset foaming plastic composition. The latter includes urethane or polyurethane, a catalyst, and a blowing agent, the dry cement mixture includes white cement, silica, a coloring agent, and an aggregate, and the concrete is formed from the same dry cement mixture with water.

Inventors

  • 👤 Roger Labrecque

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 08:52
CPC Classifications
B; B32; B32B; B32B13/00; B32B13/04; B32B13/045; B32B13/12; E; E04; E04C; E04C2/00; E04C2/02; E04C2/04; E04C2/044; B32B2266/00; B32B2266/02; B32B2266/0214; B32B2266/0278; B32B2607/00; Y; Y10; Y10S; Y10S264/00; Y10S264/57; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/249967; Y10T428/249968

Claims Analysis

Total Claims: 3
Claim 1
Independent Claim 133 words
A method of making a construction panel comprising the steps of: spreading a layer of wet cement mixture into a mold; powdering dry cement mixture onto said wet cement mixture until a dry blanket of said dry cement mixture is formed on said wet cement mixture; pouring a foamable urethane reaction mixture onto said dry blanket; closing a cover of said mold; allowing said foamable urethane reaction mixture to foam into a urethane foam while the ingress of moisture from said wet cement mixture into said foaming reaction urethane mixture is prevented by said dry cement mixture into which said moisture migrates; opening said cover after setting of the urethane foam; and removing a panel of bonded urethane and cement from the mold and allowing the cement to dry outside of said mold.
Claim 2
Independent Claim 133 words
A method of making a construction panel comprising the steps of: spreading a layer of wet cement mixture into a mold; powdering dry cement mixture onto said wet cement mixture until a dry blanket of said dry cement mixture is formed on said wet cement mixture; pouring a foamable urethane reaction mixture onto said dry blanket; closing a cover of said mold; allowing said foamable urethane reaction mixture to foam into a urethane foam while the ingress of moisture from said wet cement mixture into said foaming reaction urethane mixture is prevented by said dry cement mixture into which said moisture migrates; opening said cover after setting of the urethane foam; and removing a panel of bonded urethane and cement from the mold and allowing the cement to dry outside of said mold.
Claim 3
Dependent Claim 35 words
A method as defined in claim 1, further including forming the dry cement mixture of cement, silica, and an aggregate and the wet cement mixture as the dry cement mixture with the addition of water.

References Cited (Backward Citations)

US531842A Cited
GB910631A Cited
US3013996A Cited
US3270113A Cited
US3419454A Cited
US3555131A Cited
US3439076A Cited
US3629384A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-02-29 1980-08-30 1981-03-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-02-29 1984-08-30 1985-03-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-02-29 1988-08-30 1989-03-01 $7700.00 Window Closed / Lapsed

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