Method of making heat-sealable, heat-shrinkable, biaxially oriented polyester film

Claim 1

A method of making a heat-sealable, heat-shrinkable biaxially oriented polyester film, such film being usable in making shrink packages having improved seals and improved optics, such method including the steps of: forming a polymer consisting primarily of poly(ethylene terephthalate) with additional monomeric units selected from a second glycol and/or a second acid such polymer having a relative viscosity (at 1% concentration in 60/40 tetrachloroethane/phenol at 30° C.) of at least 1.80 and a melting point of from about 215° C. to 230° C.; casting a molten web of the polymer onto a cooled quenching surface to cool it below its glass transition temperature and thereby form a film; stripping the film from the quenching surface; heating the film to a temperature from about 60° to 80° C. by passage between and contact with slow nip rolls of a nip-roll stretcher; further heating the film to a temperature from about 65° to 85° C. by radiant heat after emergence from the slow nip rolls, but before engagement with fast nip rolls of the nip-roll stretcher; stretching the film in the machine direction by a stretch ratio from about 2.5 to 3.6 by maintaining the peripheral velocity of the fast nip rolls greater than the slow nip rolls by a factor equivalent to the stretch ratio, the stretching span being substantially less than the distance between the slow and fast nip rolls; preheating the film from about 50° to 80° C. prior to entering a tenter frame for transverse stretching; stretching the film in the tenter frame while heating such film at from about 50° to 85° C. so that the portion of the film subjected to stretching is stretched in the cross-machine direction by a factor of from about 2.9 to 4.0; further heating the stretched film in the tenter frame to a temperature from about 65° to 100° C. while permitting the film to relax in width by a factor from about 0 to 5.0% its stretched width.

Claim 2

A method of making a heat-sealable, heat-shrinkable biaxially oriented polyester film, such film being usable in making shrink packages having improved seals and improved optics, such method including the steps of: forming a polymer consisting primarily of poly(ethylene terephthalate) with additional monomeric units selected from a second glycol and/or a second acid such polymer having a relative viscosity (at 1% concentration in 60/40 tetrachloroethane/phenol at 30° C.) of at least 1.80 and a melting point of from about 215° C. to 230° C.; casting a molten web of the polymer onto a cooled quenching surface to cool it below its glass transition temperature and thereby form a film; stripping the film from the quenching surface; heating the film to a temperature from about 60° to 80° C. by passage between and contact with slow nip rolls of a nip-roll stretcher; further heating the film to a temperature from about 65° to 85° C. by radiant heat after emergence from the slow nip rolls, but before engagement with fast nip rolls of the nip-roll stretcher; stretching the film in the machine direction by a stretch ratio from about 2.5 to 3.6 by maintaining the peripheral velocity of the fast nip rolls greater than the slow nip rolls by a factor equivalent to the stretch ratio, the stretching span being substantially less than the distance between the slow and fast nip rolls; preheating the film from about 50° to 80° C. prior to entering a tenter frame for transverse stretching; stretching the film in the tenter frame while heating such film at from about 50° to 85° C. so that the portion of the film subjected to stretching is stretched in the cross-machine direction by a factor of from about 2.9 to 4.0; further heating the stretched film in the tenter frame to a temperature from about 65° to 100° C. while permitting the film to relax in width by a factor from about 0 to 5.0% its stretched width.

Claim 3

A method of making an improved heat-sealable, heat-shrinkable biaxially oriented polyester film, such film being usable in making shrink packages having improved seals and improved optics, such method including the steps of: forming a polymer consisting primarily of poly-(ethylene terephthalate) with additional monomeric units selected from a second glycol and/or a second acid, such polymer having a relative viscosity (at 1% concentration in 60/40 tetrachloroethane/phenol at 30° C) of at least 1.80 and a melting point of from about 215° to 230° C.; casting a molten web of the polymer and quenching it to below its glass transition temperature thereby to form an amorphous film; heating the amorphous film to a temperature from about 60° to 85° C. and stretching the thus heated film in the machine direction by a stretch ratio of from about 2.5 to 3.6; stretching the film in a cross-machine direction while heating such film at a temperature from about 50° to 85° C. so that the portion of the film subjected to such stretching is stretched by a factor of from about 2.9 to 4.0; and further heating the thus stretched film to a temperature from about 65° to 100° C. while permitting the film to relax in width by a factor from about 0 to 5.0% its stretched width.

Claim 4

A method of making an improved heat-sealable, heat-shrinkable biaxially oriented polyester film, such film being usable in making shrink packages having improved seals and improved optics, such method including the steps of: forming a polymer consisting primarily of poly-(ethylene terephthalate) with additional monomeric units selected from a second glycol and/or a second acid, such polymer having a relative viscosity (at 1% concentration in 60/40 tetrachloroethane/phenol at 30° C) of at least 1.80 and a melting point of from about 215° to 230° C.; casting a molten web of the polymer and quenching it to below its glass transition temperature thereby to form an amorphous film; heating the amorphous film to a temperature from about 60° to 85° C. and stretching the thus heated film in the machine direction by a stretch ratio of from about 2.5 to 3.6; stretching the film in a cross-machine direction while heating such film at a temperature from about 50° to 85° C. so that the portion of the film subjected to such stretching is stretched by a factor of from about 2.9 to 4.0; and further heating the thus stretched film to a temperature from about 65° to 100° C. while permitting the film to relax in width by a factor from about 0 to 5.0% its stretched width.