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US4026932A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for converting alkenoic acid copolymer latexes into water solutions

Assignee: Dow Chemical Co
•
Filing: 1975-12-11
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Granted: 1977-05-31
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Expires: 1995-12-11
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Abstract

Abstract A method for the preparation of aqueous solutions of anionic polyelectrolytes by combining a stream of a high solid content alkenoic acid-alkyl acrylate latex with a stream of aqueous alkali metal hydroxide, mixing the combined streams under low shear conditions and heating the mixture to produce a polyelectrolyte solution.

Inventors

  • 👤 James Richard Gross
  • 👤 James Larry Potter
  • 👤 Frederick Bernhard Kassell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 17:22
CPC Classifications
C; C08; C08J; C08J3/00; C08J3/02; C08J3/03; C08F; C08F8/00; C08F8/44; C08J2333/00

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 147 words
A method for converting an alkyl acrylate-alkenoic acid copolymer latex into a water soluble solution of the alkali metal salts of said copolymer which comprises the steps of A. combining a stream of said latex containing 10 to 55% by weight of said copolymer with an aqueous stream containing an alkali metal hydroxide in an amount in molar excess of that required for neutralization of the alkenoic acid functionality; B. mixing said combined streams under low shear conditions and a temperature range from 40°-90° C to achieve a substantially homogeneous mixture wherein the shearing of the copolymer and the viscosity of the mixture are minimized; and heating said mixture to a temperature range from about 40° to about 90° C for a time sufficient to allow the excess alkali metal hydroxide to saponify the alkyl acrylate moieties in the copolymer equivalent to said excess alkali metal hydroxide.
Claim 2
Independent Claim 147 words
A method for converting an alkyl acrylate-alkenoic acid copolymer latex into a water soluble solution of the alkali metal salts of said copolymer which comprises the steps of A. combining a stream of said latex containing 10 to 55% by weight of said copolymer with an aqueous stream containing an alkali metal hydroxide in an amount in molar excess of that required for neutralization of the alkenoic acid functionality; B. mixing said combined streams under low shear conditions and a temperature range from 40°-90° C to achieve a substantially homogeneous mixture wherein the shearing of the copolymer and the viscosity of the mixture are minimized; and heating said mixture to a temperature range from about 40° to about 90° C for a time sufficient to allow the excess alkali metal hydroxide to saponify the alkyl acrylate moieties in the copolymer equivalent to said excess alkali metal hydroxide.
Claim 3
Dependent Claim 20 words
The process as set forth in claim 1 wherein the alkyl acrylate-alkenoic acid copolymer is an alkyl acrylate-methacrylic acid copolymer.
Claim 4
Dependent Claim 25 words
The process as set forth in claim 2 wherein the alkyl acrylate-methacrylic acid copolymer contains about 8 to about 50% by weight of methacrylic acid.
Claim 5
Independent Claim 156 words
A method for converting an alkyl acrylate-alkenoic acid copolymer latex into a water soluble solution of the alkali metal salts of said copolymer which comprises the steps of A. combining a stream of said latex containing 10 to 55% by weight of said copolymer with an aqueous stream containing an alkali metal hydroxide in an amount in molar excess of that required for neutralization of the alkenoic acid functionality in a low shear positive displacement pump zone; B. mixing said combined streams under low shear conditions and a temperature range from 40°-90° C to achieve a substantially homogeneous mixture wherein the shearing of the copolymer and the viscosity of the mixture are minimized; and C. heating said mixture to a temperature range from about 40° to about 90° C for a time sufficient to allow the excess alkali metal hydroxide to saponify the alkyl acrylate moieties in the copolymer equivalent to said excess alkali metal hydroxide.
Claim 6
Independent Claim 156 words
A method for converting an alkyl acrylate-alkenoic acid copolymer latex into a water soluble solution of the alkali metal salts of said copolymer which comprises the steps of A. combining a stream of said latex containing 10 to 55% by weight of said copolymer with an aqueous stream containing an alkali metal hydroxide in an amount in molar excess of that required for neutralization of the alkenoic acid functionality in a low shear positive displacement pump zone; B. mixing said combined streams under low shear conditions and a temperature range from 40°-90° C to achieve a substantially homogeneous mixture wherein the shearing of the copolymer and the viscosity of the mixture are minimized; and C. heating said mixture to a temperature range from about 40° to about 90° C for a time sufficient to allow the excess alkali metal hydroxide to saponify the alkyl acrylate moieties in the copolymer equivalent to said excess alkali metal hydroxide.
Claim 7
Independent Claim 153 words
A method for converting an alkyl acrylate-alkenoic acid copolymer latex into a water soluble solution of the alkali metal salts of said copolymer which comprises the steps of A. combining a stream of said latex containing 10 to 55% by weight of said copolymer with an aqueous stream containing an alkali metal hydroxide in an amount in molar excess of that required for neutralization of the alkenoic acid functionality; B. mixing said combined streams in a static mixer zone under low shear conditions and a temperature range from 40°-90° C to achieve a substantially homogeneous mixture wherein the shearing of the copolymer and the viscosity of the mixture are minimized; and C. heating said mixture to a temperature range from about 40° to about 90° C for a time sufficient to allow the excess alkali metal hydroxide to saponify the alkyl acrylate moieties in the copolymer equivalent to said excess alkali metal hydroxide.
Claim 8
Independent Claim 153 words
A method for converting an alkyl acrylate-alkenoic acid copolymer latex into a water soluble solution of the alkali metal salts of said copolymer which comprises the steps of A. combining a stream of said latex containing 10 to 55% by weight of said copolymer with an aqueous stream containing an alkali metal hydroxide in an amount in molar excess of that required for neutralization of the alkenoic acid functionality; B. mixing said combined streams in a static mixer zone under low shear conditions and a temperature range from 40°-90° C to achieve a substantially homogeneous mixture wherein the shearing of the copolymer and the viscosity of the mixture are minimized; and C. heating said mixture to a temperature range from about 40° to about 90° C for a time sufficient to allow the excess alkali metal hydroxide to saponify the alkyl acrylate moieties in the copolymer equivalent to said excess alkali metal hydroxide.
Claim 9
Dependent Claim 20 words
The process as set forth in claim 4 wherein the alkyl acrylate-alkenoic acid copolymer is an alkyl acrylate-methacrylic acid copolymer.
Claim 10
Dependent Claim 25 words
The process as set forth in claim 6 wherein the alkyl acrylate-methacrylic acid copolymer contains about 8 to about 50% by weight of methacrylic acid.
Claim 11
Dependent Claim 20 words
The process as set forth in claim 5 wherein the alkyl acrylate-alkenoic acid copolymer is an alkyl acrylate-methacrylic acid copolymer.
Claim 12
Dependent Claim 25 words
The process as set forth in claim 8 wherein the alkyl acrylate-methacrylic acid copolymer contains about 8 to about 50% by weight of methacrylic acid.
Claim 13
Dependent Claim 176 words
In a method for converting an alkyl acrylate-alkenoic acid copolymer latex into a water soluble solution of the alkali metal salts of said copolymer which comprises the steps of combining said latex containing 10 to 55% by weight of said copolymer with an aqueous solution containing an alkali metal hydroxide in an amount in molar excess of that required for neutralization of the alkenoic acid functionality; mixing said combined streams under low shear conditions and a temperature range from 40°-90° C to achieve a substantially homogeneous mixture wherein the shearing of the copolymer and the viscosity of the mixture are minimized; and heating said mixture to a temperature range from about 40° to about 90° C for a time sufficient to allow the excess alkali metal hydroxide to saponify the alkyl acrylate moieties in the copolymer equivalent to said excess alkali metal hydroxide, the improvement which comprises combining a stream of said latex with a stream of said solution in a low shear positive displacement pump zone and mixing said streams in a static mixer zone.
Claim 14
Dependent Claim 176 words
In a method for converting an alkyl acrylate-alkenoic acid copolymer latex into a water soluble solution of the alkali metal salts of said copolymer which comprises the steps of combining said latex containing 10 to 55% by weight of said copolymer with an aqueous solution containing an alkali metal hydroxide in an amount in molar excess of that required for neutralization of the alkenoic acid functionality; mixing said combined streams under low shear conditions and a temperature range from 40°-90° C to achieve a substantially homogeneous mixture wherein the shearing of the copolymer and the viscosity of the mixture are minimized; and heating said mixture to a temperature range from about 40° to about 90° C for a time sufficient to allow the excess alkali metal hydroxide to saponify the alkyl acrylate moieties in the copolymer equivalent to said excess alkali metal hydroxide, the improvement which comprises combining a stream of said latex with a stream of said solution in a low shear positive displacement pump zone and mixing said streams in a static mixer zone.

References Cited (Backward Citations)

CA595820A Cited
US2244703A Cited
US3677991A Cited
US3798194A Cited
US3799901A Cited
US3926891A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-05-30 1980-11-29 1981-05-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-05-30 1984-11-29 1985-05-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-05-30 1988-11-29 1989-05-31 $7700.00 Window Closed / Lapsed

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