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US4056594A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of producing a flexible extrudate of a mixture of poly(phenylene sulfide) and filler

Assignee: Phillips Petroleum Co
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Filing: 1975-12-15
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Granted: 1977-11-01
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Expires: 1995-12-15
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Abstract

Abstract An improved method for the production of an extrudate of poly(phenylene sulfide) and filler with the resulting extrudate having a stiffness of less than 10,000 psi as determined by ASTM D747-70. The extrudate formed is very flexible. The method includes the step of applying pressure to a heated mixture of poly(phenylene sulfide) and filler and flowing the mixture through a first orifice into an expansion chamber and out of the expansion chamber through a second orifice. The extrudate exiting the second orifice is extruded into the atmosphere or into a mold cavity for the molding of a piece part. The resulting extrudate is flexible and can be used as a packing or gasket material.

Inventors

  • 👤 Guy E. Carrow

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 13:49
CPC Classifications
C; C08; C08L; C08L81/00; C08L81/02; B; B29; B29C; B29C48/00; B29C48/022; B29C48/03; B29C48/09; B29C48/10; B29K; B29K2031/00; B29K2081/00; B29K2105/00; B29K2105/06; B29K2105/16; B29L; B29L2031/00; B29L2031/26; C08L27/00; C08L27/02; C08L27/12; C08L27/18

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 193 words
A method for producing an extrudate of a poly(phenylene sulfide) mixture having a stiffness of less than 10,000 psi as measured by ASTM D 747-70, said method comprising: a. precuring a mixture of poly(phenylene sulfide and at least one filler, at least one of said fillers is polytetrafluoroethylene in an amount of at least about 20 percent by weight of the total mixture weight and said poly(phenylene sulfide) is in an amount of at leastabout 30 percent by weight of the total mixture weight, said mixture being precured an amount sufficient to produce a flexible extrudate upon extrusion; b. applying pressure to said mixture, said mixture being at a temperature sufficient to soften the mixture to a flowable state under a predetermined pressure; c. flowing said mixture through a first orifice; d. flowing said mixture from said first orifice through an expansion chamber which is in downstream communication with said first orifice; and e. flowing said mixture from the expansion chamber through a second orifice which is in downstream communication with said expansion chamber, said expansion chamber having a cross-sectional area about 10 times larger in area than the first and second orifices.
Claim 2
Independent Claim 193 words
A method for producing an extrudate of a poly(phenylene sulfide) mixture having a stiffness of less than 10,000 psi as measured by ASTM D 747-70, said method comprising: a. precuring a mixture of poly(phenylene sulfide and at least one filler, at least one of said fillers is polytetrafluoroethylene in an amount of at least about 20 percent by weight of the total mixture weight and said poly(phenylene sulfide) is in an amount of at leastabout 30 percent by weight of the total mixture weight, said mixture being precured an amount sufficient to produce a flexible extrudate upon extrusion; b. applying pressure to said mixture, said mixture being at a temperature sufficient to soften the mixture to a flowable state under a predetermined pressure; c. flowing said mixture through a first orifice; d. flowing said mixture from said first orifice through an expansion chamber which is in downstream communication with said first orifice; and e. flowing said mixture from the expansion chamber through a second orifice which is in downstream communication with said expansion chamber, said expansion chamber having a cross-sectional area about 10 times larger in area than the first and second orifices.
Claim 3
Dependent Claim 18 words
The method as set forth in claim 5 wherein said mixture is at a temperature above 650° F.
Claim 4
Dependent Claim 19 words
The method as set forth in claim 2 wherein said temperature is between approximately 650° F and 750° F.
Claim 5
Dependent Claim 34 words
The method as set forth in claim 2 wherein said mixture contains about 20 percent to 70 percent by weight of polytetrafluoroethylene and about 30 percent to 80 percent by weight of poly(phenylene sulfide).

References Cited (Backward Citations)

US3196486A Cited
US3322834A Cited
US3716609A Cited
US3954932A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-31 1981-05-02 1981-11-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-31 1985-05-02 1985-11-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-31 1989-05-02 1989-11-01 $7700.00 Window Closed / Lapsed

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