Disposable, pre-gel body electrodes

Claim 1

A disposable, skin-contacting body electrode having a self-contained electrolyte gel therein, comprising: a flexible, non-conductive foamed sheet material having a thickness ranging from one-sixteenth to one-fourth inch, an aperture therein with sidewalls the thickness of the foamed sheet material, an adhesive-coated lower surface for contacting the skin surface and a non-adhesive-coated upper surface; a semi-rigid disc overlying the aperture and adhesively secured to the portion of the non-adhesive coated upper surface of the foamed sheet material surrounding the aperture to form an open-ended, cup-shaped cavity with the sidewalls of the aperture forming the sidewalls of the cavity and the semi-rigid disc overlying the aperture forming the base of the cavity; a pad impregnated with an electrolyte gel inserted within the cavity formed by the non-conductive sheet material and disc, the pad having a thickness greater than the thickness of the non-conductive sheet material so that when the electrode is adhesively secured to the skin the pad is compressed against the surface of the skin; an electrical terminal extending through and secured to the disc, making electrical contact with the gel-impregnated pad; a strippable sheet completely covering the adhesive-coated surface of the foamed sheet material so as to not expose the adhesive-coated surface of the hoamed sheet material until the electrode is ready for application to the skin; and a removable cylindrical cap closed at one end and open at the other end, the cap covering the gel-impregnated pad until the electrode is ready for application to the skin and having a sidewall terminating in a rim at the open end, the outer diameter of the sidewall being slightly greater than the diameter of the aperture in the foamed sheet material so as to frictionally engage therewith to isolate the gel-impregnated pad from contact with the atmosphere and thereby minimize loss of moisture from the electrolyte gel, and the height of the sidewall being equal to or greater than the thickness of the gel-impregnated pad so as not to compress the pad when the cap is in place over the pad.