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US4068033A Expired / Lapsed US ⏱️ 0.0 years remaining

Heat-releasable decalcomanias and adhesive composition therefor

Assignee: Commercial Decal Inc
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Filing: 1976-11-17
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Granted: 1978-01-10
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Expires: 1996-11-17
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Abstract

Abstract An adhesive composition for a heat-releasable ceramic decalcomania is provided, the adhesive composition comprising an acrylic resin, a tackifier for said acrylic resin, which tackifier comprises a polyethylene glycol and/or solid polyoxyalkylene derivatives of propylene glycol or ethylenediamine, and an organic solvent therefor. Preferably, this tackifier is employed in combination with a second tackifier comprising one or more aromatic acid esters of monomeric and polymeric alkyl polyols. A heat-releasable ceramic decalcomania is provided which comprises a backing sheet, optionally a wax-impervious barrier layer disposed on said backing sheet, a wax layer disposed on said backing sheet or barrier layer (where employed), a design receiving support layer disposed on said wax layer, a design layer disposed on said support layer, and an adhesive layer as described above disposed on said design layer. In addition, methods for forming such decalcomania and for decorating ware with such decalcomania are also provided.

Inventors

  • 👤 Hazel Meade

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 14:44
CPC Classifications
C; C09; C09J; C09J133/00; B; B44; B44C; B44C1/00; B44C1/16; B44C1/165; B44C1/17; B44C1/1712; C09J133/04; C09J133/06; C08; C08L; C08L2666/00; C08L2666/02; C08L2666/14; C08L71/00; C08L71/02; Y; Y10; Y10S; Y10S428/00; Y10S428/914; Y10T; Y10T428/00; Y10T428/24; Y10T428/24355; Y10T428/24372; Y10T428/24413; Y10T428/24802; Y10T428/24851; Y10T428/28; Y10T428/2852; Y10T428/2878; Y10T428/2891; Y10T428/31504; Y10T428/31801; Y10T428/31855

Claims Analysis

Total Claims: 33
Claim 1
Independent Claim 151 words
A heat release ceramic decalcomania comprising a backing sheet, a wax layer disposed on said backing sheet, a design layer disposed on said wax layer, and a heat-activatable adhesive layer disposed on said design layer, said adhesive layer comprising from about 10 to about 40% of an acrylic resin as an adhesive base component, said acrylic resin comprising the polymers and copolymers of the acrylates and methacrylates, from about 1 to about 25% of a tackifier for said acrylic resin, said tackifier being selected from the group consisting of polyethylene glycols and solid polyoxyalkylene derivatives of propylene glycol and ethylene diamine, said tackifier being capable of providing an adhesive which softens when subjected to heat and remains tacky at a temperature substantially below its melting point, and an organic solvent therefor, said adhesive compositon being capable of burning upon the firing of said decalcomania substantially without the deposition of a residue.
Claim 2
Dependent Claim 151 words
A heat release ceramic decalcomania comprising a backing sheet, a wax layer disposed on said backing sheet, a design layer disposed on said wax layer, and a heat-activatable adhesive layer disposed on said design layer, said adhesive layer comprising from about 10 to about 40% of an acrylic resin as an adhesive base component, said acrylic resin comprising the polymers and copolymers of the acrylates and methacrylates, from about 1 to about 25% of a tackifier for said acrylic resin, said tackifier being selected from the group consisting of polyethylene glycols and solid polyoxyalkylene derivatives of propylene glycol and ethylene diamine, said tackifier being capable of providing an adhesive which softens when subjected to heat and remains tacky at a temperature substantially below its melting point, and an organic solvent therefor, said adhesive compositon being capable of burning upon the firing of said decalcomania substantially without the deposition of a residue.
Claim 3
Dependent Claim 39 words
The decalcomania in accordance with claim 1 wherein said adhesive layer comprises a combination of tackifiers, including from about 2 to about 25% of a second tackifier comprising an aromatic acid ester of a monomeric or polymeric alkyl polyol.
Claim 4
Dependent Claim 15 words
The decalcomania in accordance with claim 1 wherein said adhesive composition includes an alkyd resin.
Claim 5
Dependent Claim 68 words
The decalcomania in accordance with claim 1 wherein said adhesive layer includes up to about 15% by weight of a cellulosic derivative selected from the group consisting of cellulose acetate butyrate, nitrocellulose, cellulose acetate, cellulose acetate propionate, ethyl cellulose, methyl cellulose, and mixtures thereof, said cellulosic derivative selected to moderate the tackiness of the mixture of acrylic resin and tackifiers and to enhance the cohesiveness of said mixture.
Claim 6
Dependent Claim 30 words
The decalcomania in accordance with claim 2 wherein the ratio of said acrylic resin to said combination of tackifiers is in the range of from about 3:2 to about 2:3.
Claim 7
Dependent Claim 22 words
The decalcomania in accordance with claim 5 wherein the ratio of said acrylic resin to said combination of tackifiers is about 1:1.
Claim 8
Dependent Claim 15 words
The decalcomania in accordance with claim 1 wherein said adhesive layer includes a polystyrene plasticizer.
Claim 9
Dependent Claim 16 words
The decalcomania in accordance with claim 4 wherein said cellulosic derivative comprises a cellulose acetate butyrate.
Claim 10
Dependent Claim 30 words
The decalcomania in accordance with claim 2 wherein said aromatic acid ester of a monomeric or polymeric alkyl polyol comprises a benzoic acid ester of an alkylene or polyalkylene glycol.
Claim 11
Dependent Claim 40 words
The decalcomania in accordance with claim 9 wherein said benzoic acid ester of an alkylene or polyalkylene glycol is selected from the group consisting of neopentyl glycol dibenzoate, triethylene glycol dibenzoate, glyceryl tribenzoate, pentaerythritol tetrabenzoate, trimethylolethane tribenzoate, and mixtures thereof.
Claim 12
Dependent Claim 55 words
The decalcomania in accordance with claim 1 wherein said polyoxyalkylene derivatives of propylene glycol and ethylene diamine are selected from the group consisting of solid difunctional block polymers terminating in primary hydroxyl groups having molecular weight greater than about 5000 and solid nonionic tetrafunctional polyether block polymers having molecular weight of at least about 5000.
Claim 13
Dependent Claim 14 words
The decalcomania in accordance with claim 7 wherein said polystyrene plasticizer comprises polymerized alpha-methylstyrene.
Claim 14
Dependent Claim 11 words
The decalcomania as defined in claim 1 including a release layer.
Claim 15
Dependent Claim 37 words
The decalcomania in accordance with claim 1 including a sealant layer comprising a cellulosic derivative or resinous film-forming agent disposed between said design layer and said wax layer, and acting as a support for said design layer.
Claim 16
Dependent Claim 57 words
A heat-release ceramic decalcomania as defined in claim 14 including a first design layer disposed on said sealant layer, a second sealant layer comprising a cellulosic derivative or resinous film-forming agent disposed on said first design layer, a second design layer disposed on said second sealant layer, and said adhesive layer disposed on said second design layer.
Claim 17
Dependent Claim 18 words
The decalcomania in accordance with claim 15 wherein said first design layer comprises a glass flux protective layer.
Claim 18
Dependent Claim 20 words
The decalcomania in accordance with claim 16 wherein said glass flux protective layer comprises a layer of prefused glass flux.
Claim 19
Dependent Claim 27 words
The heat-release ceramic decalcomania in accordance with claim 14 wherein said sealant layer disposed on said wax layer of said decalcomania backing sheet comprises cellulose acetate butyrate.
Claim 20
Dependent Claim 16 words
The decalcomania in accordance with claim 15 wherein said second sealant layer comprises cellulose acetate butyrate.
Claim 21
Dependent Claim 51 words
A decalcomania comprising a wax coated backing sheet, a protective layer of glass flux disposed over said wax coated backing sheet, a sealant layer disposed over said protective layer, a design layer disposed over said sealant layer and a heat-activatable adhesive in accordance with claim 1 disposed on said design layer.
Claim 22
Dependent Claim 45 words
A heat-release ceramic decalcomania comprising a wax coated backing sheet, a protective layer of glass flux disposed over said wax coated backing sheet, a design layer disposed over said protective layer, and an adhesive layer in accordance with claim 1 disposed on said design layer.
Claim 23
Dependent Claim 125 words
method for forming a decalcomania comprising a wax coated backing sheet, a design layer disposed on said wax coated backing sheet, and a heat-activatable adhesive layer disposed on said design layer, which comprises applying said design layer on said wax coated backing sheet, and applying said heat-activatable adhesive layer on said design layer, said adhesive layer comprising from about 10 to about 40% of an acrylic resin as an adhesive base component, said acrylic resin comprising the polymers and copolymers of the acrylates and methacrylates, from about 1 to about 25% of a tackifier for said acrylic resin, said tackifier being selected from the group consisting of a polyethylene glycol and solid polyoxyalkylene derivatives of propylene glycol and ethylene diamine, and an organic solvent therefor.
Claim 24
Dependent Claim 125 words
method for forming a decalcomania comprising a wax coated backing sheet, a design layer disposed on said wax coated backing sheet, and a heat-activatable adhesive layer disposed on said design layer, which comprises applying said design layer on said wax coated backing sheet, and applying said heat-activatable adhesive layer on said design layer, said adhesive layer comprising from about 10 to about 40% of an acrylic resin as an adhesive base component, said acrylic resin comprising the polymers and copolymers of the acrylates and methacrylates, from about 1 to about 25% of a tackifier for said acrylic resin, said tackifier being selected from the group consisting of a polyethylene glycol and solid polyoxyalkylene derivatives of propylene glycol and ethylene diamine, and an organic solvent therefor.
Claim 25
Dependent Claim 39 words
The method in accordance with claim 22 wherein said adhesive layer comprises a combination of tackifiers including from about 2 to about 25% of a second tackifier comprising an aromatic acid ester of a monomeric or polymeric alkyl polyol.
Claim 26
Dependent Claim 57 words
The method in accordance with claim 23, wherein said adhesive layer includes a cellulosic derivative selected from the group consisting of cellulose acetate butyrate, nitrocellulose, cellulose acetate, cellulose acetate propionate, ethyl cellulose, methyl cellulose, and mixtures thereof, said cellulosic derivative selected to moderate the tackiness and enhance the cohesiveness of said mixture of acrylic resin and tackifier.
Claim 27
Dependent Claim 14 words
The method in accordance with claim 22 wherein said adhesive includes a polystyrene plasticizer.
Claim 28
Independent Claim 131 words
A method for forming a heat-releasable ceramic decalcomania which comprises applying a first sealant layer over a wax-coated backing sheet, applying a first design layer on said sealant layer, applying a second sealant layer over said first design layer, applying a second design layer over said second sealant layer, and then applying a heat-activatable adhesive layer over said second design layer, said adhesive layer comprising from about 10 to about 40% of an acrylic resin as an adhesive base component, said acrylic resin comprising the polymers and copolymers of the acrylates and methacrylates, from about 1 to about 25% of a tackifier for said acrylic resin being selected from the group consisting of a polyethylene glycol, and solid polyoxyalkylene derivatives of propylene glycol and ethylene diamine and an organic solvent therefor.
Claim 29
Independent Claim 131 words
A method for forming a heat-releasable ceramic decalcomania which comprises applying a first sealant layer over a wax-coated backing sheet, applying a first design layer on said sealant layer, applying a second sealant layer over said first design layer, applying a second design layer over said second sealant layer, and then applying a heat-activatable adhesive layer over said second design layer, said adhesive layer comprising from about 10 to about 40% of an acrylic resin as an adhesive base component, said acrylic resin comprising the polymers and copolymers of the acrylates and methacrylates, from about 1 to about 25% of a tackifier for said acrylic resin being selected from the group consisting of a polyethylene glycol, and solid polyoxyalkylene derivatives of propylene glycol and ethylene diamine and an organic solvent therefor.
Claim 30
Dependent Claim 19 words
The method in accordance with claim 26 wherein said first design layer is a protective layer of glass flux.
Claim 31
Dependent Claim 19 words
The method in accordance with claim 26 wherein said first and second sealant layers comprise cellulosic derivative film-forming agents.
Claim 32
Dependent Claim 82 words
A method for decorating a ceramic ware with the heat-release ceramic decalcomania as defined in claim 1 which comprises heating the adhesive layer thereof to activate the same, applying said decalcomania to said ware so that said heat-activatable adhesive contacts said ware and temporarily adheres said decalcomania to said ware and said wax layer simultaneously melts releasing said backing sheet from the remainder of said decalcomania, and firing said ware to fuse the vitrifiable components of said design layer to said ware.
Claim 33
Dependent Claim 105 words
A method for decorating a ceramic ware with a heat-release ceramic decalcomania as defined in claim 15 which comprises heating the adhesive layer thereof to activate the same, applying said decalcomania to said ware so that said heat-activatable adhesive contacts said ware, and temporarily adheres said decalcomania to said ware and said wax layer simultaneously melts releasing said backing sheet from the remainder of said decalcomania, and firing said ware to fuse said glass flux protective layer and the vitrifiable components of said design layer to said ware, and glass flux layer forming a contiguous, durable protective layer on the ware overlying said design layer.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-01-09 1981-07-11 1982-01-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-01-09 1985-07-11 1986-01-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-01-09 1989-07-11 1990-01-10 $7700.00 Window Closed / Lapsed

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