Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
293 words
A binary coded cam selector switch assembly comprising in combination: a rotary member molded of an abrasion resistant plastic and including integrally, axially displaced multiple coaxial cam surfaces, cylindrical bearing surfaces, a first detent member, and a control shaft; two rigid metal contact bars; a plurality of resilient metal contacts individually movable by contact with portions of the cam surfaces from a normal position free of the contact bars into sliding contact with said bars; a metal detent plate supported on the control shaft of the rotary member and axially displaced from the first detent member; two spherical metal detent elements, retained between the first detent member of the rotary member and the metal detent plate for cooperating with said plate and said member to position the cam surfaces at ones of a number of predetermined positions relative to said metal contacts; two mating housing portions, molded of an abrasion resistant plastic, and including boss means having at least two different diameters, semi-cylindrical bearing surfaces, for cooperating with the cylindrical bearing surfaces of the rotary member, and each portion fixedly retaining one of the metal contact bars and a predetermined number of the metal contacts; a metal housing clamp adapted to cooperate with the metal detent plate for retaining the housing portions in a tightly mated relationship, and including first tab means for retaining the metal detent plate and second tab means for mounting the switch assembly, and the metal detent plate having first apertures adapted to receive the boss means of the housing portions for proper orientation of the detent plate relative to the housing portions and second apertures adapted to receive the first tab means of the housing clamp only when the ends of the clamp are stressed toward each other.
Claim 2
Dependent Claim
293 words
A binary coded cam selector switch assembly comprising in combination: a rotary member molded of an abrasion resistant plastic and including integrally, axially displaced multiple coaxial cam surfaces, cylindrical bearing surfaces, a first detent member, and a control shaft; two rigid metal contact bars; a plurality of resilient metal contacts individually movable by contact with portions of the cam surfaces from a normal position free of the contact bars into sliding contact with said bars; a metal detent plate supported on the control shaft of the rotary member and axially displaced from the first detent member; two spherical metal detent elements, retained between the first detent member of the rotary member and the metal detent plate for cooperating with said plate and said member to position the cam surfaces at ones of a number of predetermined positions relative to said metal contacts; two mating housing portions, molded of an abrasion resistant plastic, and including boss means having at least two different diameters, semi-cylindrical bearing surfaces, for cooperating with the cylindrical bearing surfaces of the rotary member, and each portion fixedly retaining one of the metal contact bars and a predetermined number of the metal contacts; a metal housing clamp adapted to cooperate with the metal detent plate for retaining the housing portions in a tightly mated relationship, and including first tab means for retaining the metal detent plate and second tab means for mounting the switch assembly, and the metal detent plate having first apertures adapted to receive the boss means of the housing portions for proper orientation of the detent plate relative to the housing portions and second apertures adapted to receive the first tab means of the housing clamp only when the ends of the clamp are stressed toward each other.
Claim 3
Dependent Claim
123 words
A switch assembly according to claim 1 wherein each resilient metal contact has a portion molded into one of the housing portions and a contactor portion narrower than the remainder of the contact, positioned intermediate the ends of said contact and adapted to follow the contours of one of said cam surfaces, the first end of the contact extending exteriorly of the housing portion, and the second end positioned to forcefully and slidingly contact the shorting bar in said housing portion when the contactor portion is lifted by the corresponding cam surface and wherein the contacts in one housing portion are positioned to cooperate with alternate cam surfaces, said surfaces being those surfaces not used with the contacts in the other housing portion.
Claim 4
Dependent Claim
23 words
A switch assembly according to claim 2 wherein the metal contact is formed of beryllium copper, with the ends thereof being gold plated.
Claim 5
Dependent Claim
21 words
A switch assembly according to claim 1 wherein the rotary member and the housing portions are molded of annealed acetal homopolymer
Claim 6
Dependent Claim
63 words
A switch assembly according to claim 1, the rotary member further including boss portions intermediate the cam surfaces and the first detent member, the assembly further including an annular detent spring supported by the rotary member and releasably retained by the boss portions of the rotary member to cooperate with the first detent member for biasing the spherical elements against the detent plate.
Claim 7
Dependent Claim
41 words
A switch assembly according to claim 5 wherein the detent spring is formed of blued clock spring steel and the detent plate is of cadmium plated, chromated, case hardened, coal rolled steel formed to provide a predetermined number of detent positions.
Claim 8
Dependent Claim
49 words
A switch assembly according to claim 6 wherein the portions of the detent plate lying between the detent positions are formed with a convex radius on the side of said plate facing the first detent member, whereby the spherical elements are prevented from assuming positions intermediate the detent positions.
Claim 9
Dependent Claim
32 words
A switch assembly according to claim 1 wherein each metal contact bar is molded into one of the housing portions and is formed of quarter-hard brass rod, gold plated over nickel plating.
Claim 10
Dependent Claim
29 words
A switch assembly according to claim 1 wherein the housing portions, the metal detent plate and the housing clamp form dust baffles when the portions are mated and clamped.
Claim 11
Dependent Claim
16 words
A switch assembly according to claim 1 wherein the control shaft is adapted for manual rotation.
Claim 12
Dependent Claim
30 words
A switch assembly according to claim 1 wherein the means for mounting the detent plate are twist tabs and said twist tabs retain the detent plate against the housing portions.
Claim 13
Dependent Claim
64 words
A switch assembly according to claim 1 wherein the housing portions form a first compartment for containing the cam surfaces, a portion of the contact bar and a portion of each of the resilient contacts, and a second compartment for containing the detent spring, the spherical elements and the flange portion of the rotary member, the second compartment being closed by the detent plate.