US4092105A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Method of recovering oxidized dye from dye wash water
Assignee: Canton Textile Mills Inc
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Filing: 1977-02-18
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Granted: 1978-05-30
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Expires: 1997-02-18
Abstract
Abstract Vat and sulfur dyes are recovered from caustic wash water containing oxidized dye by adding ions of aluminum, chromium, ferric iron, lead, or tin and reducing the pH of the wash water to between 6 and 6.8 and separating the precipitate formed for recycling into the dyeing process.
Inventors
- 👤 John K. Sullins
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-02 18:27
CPC Classifications
D; D06; D06P; D06P1/00; D06P1/22; C; C02; C02F; C02F1/00; C02F1/52; C02F1/5236; D06P1/0004; D06P1/0008; D06P1/30; Y; Y10; Y10S; Y10S210/00; Y10S210/902; Y10S210/917
Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
225 words
In a process for the dyeing of fibers in a caustic dye bath of high alkalinity with a dye selected from the group consisting of vat dyes and sulfur dyes whereby a reducing agent is employed to reduce the dye to its reduced form in the bath, undyed fibers are passed through said bath and the dye is subsequently oxidized upon the fibers and the fibers are washed with water to remove the oxidized dye and caustic that is not firmly entrapped in the fibers, which comprises the recovery of the oxidized dye that is removed by washing the fibers by first adding to the water in which the fibers have been washed a metallic precipitating ingredient selected from the group consisting of elemental aluminum, tin, ferric iron, chromium, lead and compounds thereof that ionize in a caustic solution, said wash water containing a source of hydroxyl ions, and reducing the pH of the wash water to between 6 and 6.8 so that a precipitate of the dye and the reaction product of the metallic ion in the precipitating ingredient and hydroxyl ions in the wash water is formed and separating the precipitate from the water and supplying the precipitate and additional dye selected from the group consisting of vat dyes and sulfur dyes to the caustic dye bath for recycling in the dyeing process.
Claim 2
Dependent Claim
225 words
In a process for the dyeing of fibers in a caustic dye bath of high alkalinity with a dye selected from the group consisting of vat dyes and sulfur dyes whereby a reducing agent is employed to reduce the dye to its reduced form in the bath, undyed fibers are passed through said bath and the dye is subsequently oxidized upon the fibers and the fibers are washed with water to remove the oxidized dye and caustic that is not firmly entrapped in the fibers, which comprises the recovery of the oxidized dye that is removed by washing the fibers by first adding to the water in which the fibers have been washed a metallic precipitating ingredient selected from the group consisting of elemental aluminum, tin, ferric iron, chromium, lead and compounds thereof that ionize in a caustic solution, said wash water containing a source of hydroxyl ions, and reducing the pH of the wash water to between 6 and 6.8 so that a precipitate of the dye and the reaction product of the metallic ion in the precipitating ingredient and hydroxyl ions in the wash water is formed and separating the precipitate from the water and supplying the precipitate and additional dye selected from the group consisting of vat dyes and sulfur dyes to the caustic dye bath for recycling in the dyeing process.
Claim 3
Dependent Claim
14 words
The process of claim 1 in which the precipitate is removed by flotation separation.
Claim 4
Dependent Claim
14 words
The process of claim 2 in which the precipitate is filtered after flotation separation.
Claim 5
Dependent Claim
13 words
The process of claim 2 in which the dye is a vat dye.
Claim 6
Dependent Claim
12 words
The process of claim 4 in which the vat dye is indigo.
Claim 7
Dependent Claim
13 words
The process of claim 5 in which the precipitating ingredient is elemental aluminum.
Claim 8
Dependent Claim
19 words
The process of claim 5 in which the pH of the water is reduced to between 6.3 and 6.6.
Claim 9
Dependent Claim
12 words
The process of claim 5 in which the precipitating ingredient is alum.
Claim 10
Dependent Claim
19 words
The process of claim 8 in which the pH of the water is reduced to between 6.3 and 6.6.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1981-05-29 | 1981-11-28 | 1982-05-30 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1985-05-29 | 1985-11-28 | 1986-05-30 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1989-05-29 | 1989-11-28 | 1990-05-30 | $7700.00 | Window Closed / Lapsed |