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US4134863A Expired / Lapsed US ⏱️ 0.0 years remaining

Highly absorbent graft copolymers of polyhydroxy polymers, acrylonitrile, and acrylic comonomers

Assignee: United States Department of Agriculture
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Filing: 1976-12-06
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Granted: 1979-01-16
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Expires: 1996-12-06
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Abstract

Abstract Absorbent compositions comprising graft copolymers of acrylonitrile and starch, or related polyhydroxy polymers, are prepared by improved methods of synthesis. Mixing the acrylonitrile with selected water-soluble acrylic comonomers enables unexpected improvements including reduction of the saponification time, total elimination of the base-saponification step, elimination of the starch gelatinization step, preparation of products which absorb large amounts of aqueous fluids under highly acidic conditions, and preparation of products which absorb over 5000 times their weight of deionized water.

Inventors

  • 👤 George F. Fanta
  • 👤 Edward I. Stout
  • 👤 William M. Doane

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 17:54
CPC Classifications
C; C08; C08F; C08F251/00; C08F8/00; C08F8/12; Y; Y10; Y10S; Y10S524/00; Y10S524/916

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 158 words
A method of preparing water-insoluble, aqueous fluid-absorbing compositions comprising the following steps: a. graft polymerizing acrylonitrile and at least one water-soluble acrylic comonomer selected from the group consisting of 2-acrylamido-2-methylpropanesulfonic acid, acrylamide, acrylic acid, and methyl acrylate onto a polyhydroxy polymer substrate, thereby forming a water-insoluble graft copolymer, wherein the copolymerized acrylonitrile and acrylic comonomer comprise a synthetic copolymer moiety of said graft copolymer, and the mole percent ratio of acrylic comonomer:acrylonitrile in said synthetic copolymer moiety is from about 1:99 to about 85:15, and wherein the weight ratio of polyhydroxy polymer:synthetic copolymer moiety is in the range of 75:25 to 25:75; b. saponifying said graft copolymer from step (a) to form a water-soluble saponified graft copolymer; c. drying said water-soluble graft copolymer from step (b) to a moisture level in the range of about 1 to 15% water by weight, whereby said graft copolymer is rendered water insoluble; d. and recovering said graft copolymer from step (c).
Claim 2
Independent Claim 158 words
A method of preparing water-insoluble, aqueous fluid-absorbing compositions comprising the following steps: a. graft polymerizing acrylonitrile and at least one water-soluble acrylic comonomer selected from the group consisting of 2-acrylamido-2-methylpropanesulfonic acid, acrylamide, acrylic acid, and methyl acrylate onto a polyhydroxy polymer substrate, thereby forming a water-insoluble graft copolymer, wherein the copolymerized acrylonitrile and acrylic comonomer comprise a synthetic copolymer moiety of said graft copolymer, and the mole percent ratio of acrylic comonomer:acrylonitrile in said synthetic copolymer moiety is from about 1:99 to about 85:15, and wherein the weight ratio of polyhydroxy polymer:synthetic copolymer moiety is in the range of 75:25 to 25:75; b. saponifying said graft copolymer from step (a) to form a water-soluble saponified graft copolymer; c. drying said water-soluble graft copolymer from step (b) to a moisture level in the range of about 1 to 15% water by weight, whereby said graft copolymer is rendered water insoluble; d. and recovering said graft copolymer from step (c).
Claim 3
Dependent Claim 15 words
The method as described in claim 1 wherein said polyhydroxy polymer substrate is granular starch.
Claim 4
Dependent Claim 15 words
The method as described in claim 1 wherein said polyhydroxy polymer substrate is gelatinized starch.
Claim 5
Dependent Claim 48 words
The method as described in claim 1, wherein said saponification in step (b) is conducted in an aqueous slurry with an alkali in amounts such that the molar ratio of alkali to monomeric unit of synthetic copolymer of said graft copolymer is from about 0.1:1 to about 7.2:1.
Claim 6
Dependent Claim 41 words
The method as described in claim 1, wherein in step (a) said polyhydroxy polymer substrate is selected from the group of granular starch and gelatinized starch and said acrylic comonomer is acrylamide in an acrylamide:acrylonitrile mole percent ratio of about 20:80.
Claim 7
Dependent Claim 35 words
The method as described in claim 1, wherein in step (a) said polyhydroxy polymer substrate is granular starch and said acrylic comonomer is 2-acrylamido-2-methylpropanesulfonic acid in a 2-acrylamido-2-methylpropanesulfonic acid:acrylonitrile mole percent ratio of about 10:90.
Claim 8
Dependent Claim 47 words
The method as described in claim 1, wherein the step (a) said polyhydroxy polymer substrate is gelatinized starch and said acrylic comonomer is selected from the group consisting of 2-acrylamido-2-methyl-propanesulfonic acid and acrylic acid in a comonomer:acrylonitrile mole percent ratio of from about 1:99 to about 15:85.
Claim 9
Dependent Claim 83 words
Aqueous fluid-absorbing compositions comprising water-insoluble saponified graft copolymers of a polyhydroxy polymer substrate, acrylonitrile and a water-soluble acrylic comonomer selected from the group consisting of 2-acrylamido-2-methylpropanesulfonic acid, acrylamide, acrylic acid, and methyl acrylate, wherein the copolymerized acrylonitrile and acrylic comonomer comprise a synthetic copolymer moiety and the mole percent ratio of acrylic comonomer:acrylonitrile in said synthetic copolymer moiety is from about 1:99 to about 85:15, and wherein the weight ratio of polyhydroxy polymer:synthetic copolymer moiety is in the range of 75:25 to 25:75.
Claim 10
Dependent Claim 83 words
Aqueous fluid-absorbing compositions comprising water-insoluble saponified graft copolymers of a polyhydroxy polymer substrate, acrylonitrile and a water-soluble acrylic comonomer selected from the group consisting of 2-acrylamido-2-methylpropanesulfonic acid, acrylamide, acrylic acid, and methyl acrylate, wherein the copolymerized acrylonitrile and acrylic comonomer comprise a synthetic copolymer moiety and the mole percent ratio of acrylic comonomer:acrylonitrile in said synthetic copolymer moiety is from about 1:99 to about 85:15, and wherein the weight ratio of polyhydroxy polymer:synthetic copolymer moiety is in the range of 75:25 to 25:75.
Claim 11
Dependent Claim 17 words
The aqueous fluid-absorbing compositions as described in claim 8 wherein said polyhydroxy polymer substrate is granular starch.
Claim 12
Dependent Claim 17 words
The aqueous fluid-absorbing compositions as described in claim 8 wherein said polyhydroxy polymer substrate is gelatinized starch.
Claim 13
Dependent Claim 40 words
An aqueous fluid-absorbing composition as described in claim 8, wherein said polyhydroxy polymer substrate is selected from the group of granular starch and gelatinized starch and said acrylic comonomer is acrylamide in an acrylamide-acrylonitrile mole percent ratio of about 20:80.
Claim 14
Dependent Claim 34 words
An aqueous fluid-absorbing composition as described in claim 8, wherein said polyhydroxy polymer substrate is granular starch and said acrylic comonomer is 2-acrylamido-2-methylpropanesulfonic acid in a 2-acrylamido-2-methylpropanesulfonic acid:acrylonitrile mole percent ratio of about 10:90.
Claim 15
Dependent Claim 67 words
The aqueous fluid-absorbing compositions as described in claim 8 wherein said polyhydroxy polymer substrate is gelatinized starch and said acrylic comonomer is selected from the group consisting of 2-acrylamido-2-methylpropanesulfonic acid and acrylic acid in a comonomer:acrylonitrile mole percent ratio of from about 1:99 to about 15:85, said compositions characterized by the property of absorbing up to about 5300 grams of deionized water per gram of graft copolymer.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-01-15 1982-07-17 1983-01-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-01-15 1986-07-17 1987-01-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-01-15 1990-07-17 1991-01-16 $7700.00 Window Closed / Lapsed

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