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US4158580A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making pressed magnetic core components

Assignee: ABB Inc USA
•
Filing: 1978-04-14
•
Granted: 1979-06-19
•
Expires: 1998-04-14
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Abstract

Abstract A method of making pressed magnetic core components characterized by coating particles of annealed low carbon ferrous alloy with a coating of hydrated magnesium silicate.

Inventors

  • 👤 William T. Reynolds
  • 👤 Norman M. Pavlik

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 23:30
CPC Classifications
H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/20; H01F1/22; H01F1/24; Y; Y10; Y10S; Y10S264/00; Y10S264/58

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 151 words
A method of making pressed magnetic core components for use in electrical apparatus, comprising the steps of: (a) severing microlaminations from thin, flat strips of ferromagnetic alloys having an elongated rectangular cross-section and up to about 0.20 inch in length, (b) annealing the microlaminations in decarburizing atmosphere at a temperature range of from about 1000° F. to about 1650° F. for about 30 minutes in moist hydrogen having a dew point of about +120° F. to improve the magnetic characteristics by reducing carbon content to less than 0.010%, (c) coating the microlaminations with a layer of hydrated magnesium silicate whereby to provide a chemically stable non-volatile, non-flammable, non-toxic compact having low die and punch friction packing factors, (d) compressing microlaminations into a solidified compact, and (e) annealing the solidified compact at a temperature of from about 537° C. to about 900° C. to obtain high permeability and low coercive force values.
Claim 2
Independent Claim 151 words
A method of making pressed magnetic core components for use in electrical apparatus, comprising the steps of: (a) severing microlaminations from thin, flat strips of ferromagnetic alloys having an elongated rectangular cross-section and up to about 0.20 inch in length, (b) annealing the microlaminations in decarburizing atmosphere at a temperature range of from about 1000° F. to about 1650° F. for about 30 minutes in moist hydrogen having a dew point of about +120° F. to improve the magnetic characteristics by reducing carbon content to less than 0.010%, (c) coating the microlaminations with a layer of hydrated magnesium silicate whereby to provide a chemically stable non-volatile, non-flammable, non-toxic compact having low die and punch friction packing factors, (d) compressing microlaminations into a solidified compact, and (e) annealing the solidified compact at a temperature of from about 537° C. to about 900° C. to obtain high permeability and low coercive force values.
Claim 3
Dependent Claim 25 words
The method of claim 1 in which annealing at step (b) occurs in the temperature range of from about 537° C. to about 900° C.
Claim 4
Dependent Claim 17 words
The method of claim 2 in which at step (b) the annealing temperature is about 800° C.
Claim 5
Dependent Claim 30 words
The method of claim 3 in which the hydrated magnesium silicate is applied to the microlaminations by blending hydrated magnesium silicate at about 0.5% of the weight of the microlaminations.

References Cited (Backward Citations)

US2977263A Cited
US3014825A Cited
US3498918A Cited
US3848331A Cited
US3948690A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-06-18 1982-12-18 1983-06-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-06-18 1986-12-18 1987-06-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-06-18 1990-12-18 1991-06-19 $7700.00 Window Closed / Lapsed

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