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US4238542A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of using adhesive joint dressing compositions and product

Assignee: Tile Council of America Inc
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Filing: 1979-02-13
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Granted: 1980-12-09
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Expires: 1999-02-13
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Abstract

Abstract Adhesive dressing compositions are disclosed which are useful in restoring and improving adhesive joint surfaces such as grout surfaces in ceramic tile installations by easy, efficient methods. Such compositions form stain resistant, water repellent, washable coverings which adhere to most adhesive surfaces and further have properties of preferential adherability to certain adhesive surfaces compared with adjacent adherend surfaces. The compositions comprise a polymer in the form of an emulsion, an alkali-thickenable polymer, an alkaline material and water with other components including pigments, plasticizers and solvents.

Inventors

  • 👤 David R. Burley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 21:22
CPC Classifications
C; C09; C09D; C09D5/00; C09D5/02; Y; Y10; Y10T; Y10T428/00; Y10T428/16; Y10T428/163; Y10T428/164; Y10T428/166; Y10T428/19; Y10T428/192

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 251 words
A method for restoring, preserving and improving a surface which surface is immediately adjacent to surfaces not subject to such method, said method comprising applying a layer of a dressing composition onto said surface to be treated and adjacent surfaces and removing the excess dressing composition from the adjacent surfaces wherein said dressing composition comprises i. a high molecular weight polymer in the form of an emulsion which is alkali-thickenable whereby it is capable of substantially increasing the viscosity of the composition as the pH of the composition is increased above neutral pH; ii. a high molecular weight polymer in the form of an emulsion which is not alkali-thickenable; iii. an alkaline agent wherein the cation or cations of said agent are mono-valent, said alkaline agent present in sufficient amounts to cause the alkali-thickenable polymer to increase the viscosity of the composition; and iv. water; wherein both of said polymers are room temperature curable and form water resistant films when cured and wherein the dispersion of at least one of said polymers becomes destabilized in the presence of polyvalent cations whereby its emulsion phase is broken and the droplets of the polymer no longer remain suspended in the liquid phase and wherein the total weight of polymer solids is in the range of 5-60% by weight of the total composition, the volatile components comprising at least 20% by weight of the total composition and the composition having a thixotropic rheology with a viscosity greater than about 50,000 cps at 70° F.
Claim 2
Independent Claim 251 words
A method for restoring, preserving and improving a surface which surface is immediately adjacent to surfaces not subject to such method, said method comprising applying a layer of a dressing composition onto said surface to be treated and adjacent surfaces and removing the excess dressing composition from the adjacent surfaces wherein said dressing composition comprises i. a high molecular weight polymer in the form of an emulsion which is alkali-thickenable whereby it is capable of substantially increasing the viscosity of the composition as the pH of the composition is increased above neutral pH; ii. a high molecular weight polymer in the form of an emulsion which is not alkali-thickenable; iii. an alkaline agent wherein the cation or cations of said agent are mono-valent, said alkaline agent present in sufficient amounts to cause the alkali-thickenable polymer to increase the viscosity of the composition; and iv. water; wherein both of said polymers are room temperature curable and form water resistant films when cured and wherein the dispersion of at least one of said polymers becomes destabilized in the presence of polyvalent cations whereby its emulsion phase is broken and the droplets of the polymer no longer remain suspended in the liquid phase and wherein the total weight of polymer solids is in the range of 5-60% by weight of the total composition, the volatile components comprising at least 20% by weight of the total composition and the composition having a thixotropic rheology with a viscosity greater than about 50,000 cps at 70° F.
Claim 3
Dependent Claim 42 words
The method of claim 1 wherein volatile components of the dressing composition comprise at least 20% by weight of the composition and the alkaline agent is present in an amount sufficient to adjust the pH of the composition to greater than 7.
Claim 4
Dependent Claim 23 words
The method of claim 1 wherein the non-alkali-thickenable polymer in the form of an emulsion is a polymer of an alpha-olefinic monocarboxylic acid.
Claim 5
Dependent Claim 24 words
The method of claim 1 wherein the alkali-thickenable polymer has an acid monomer content of from 6 to 25% by weight of the polymer.
Claim 6
Dependent Claim 45 words
The method of claim 1 wherein said dressing composition further comprises a solvent capable of inhibiting the time rate of film formation of the composition and present in an amount sufficient to allow adequate time for the composition to be suitably applied to the substrate.
Claim 7
Dependent Claim 27 words
The method of claim 1 wherein said dressing composition has a weight ratio of the alkali-thickenable polymer to the non-alkali-thickenable polymer in the range 2.2:1 to 0.9:1.
Claim 8
Dependent Claim 32 words
The method of claim 1 wherein the dressing composition is applied to said surface to be treated by a technique selected from the group consisting of trowelling, rolling, brushing, extruding, and smearing.
Claim 9
Dependent Claim 23 words
The method of claim 1 wherein said surface to be treated is an adhesive joint surface which is part of an adherend-adhesive configuration.
Claim 10
Dependent Claim 20 words
The method of claim 8 wherein the adhesive joint surface is recessed below the surface of the adjacent adherend surface.
Claim 11
Dependent Claim 19 words
The method of claim 8 wherein the adhesive joint surface is porous to water and has a rough texture.
Claim 12
Dependent Claim 48 words
A method for improving the aesthetic appearance of an adhesive joint surface, said method comprising applying said dressing composition according to claim 8 wherein there is a sufficient amount of pigment present in said composition to render the cured composition with sufficient opacity to obscure the substrate surface.
Claim 13
Independent Claim 450 words
A method for restoring, preserving and improving the grout surfaces of a ceramic tile-grout assembly, said method comprising the steps of applying a dressing composition onto the grout and tile surfaces and removing excess dressing composition from the tile surfaces leaving a layer of the dressing composition over the grout surface, wherein said tile grout dressing composition is capable of selectively adhering to grout surfaces and forming on adherable grout surfaces a non-porous, stain resistant, washable layer when cured, said composition comprising i. a high molecular weight polymer in the form of an emulsion which is not alkali-thickenable, which emulsion is destabilized in the presence of polyvalent cations, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of the carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room-temperature curable and forming a water-resistant film when cured; ii. an alkali-thickenable high molecular weight polymer capable of substantially increasing the viscosity of the composition as its pH is increased above neutral pH, said polymer in the form of a colloidal dispersion or emulsion of polymer particles which dispersion or emulsion is destabilized in the presence of polyvalent cations, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of the carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room-temperature curable and forming a water-resistant film when cured; iii. an alkaline agent wherein the cation or cations of said agent are mono-valent and said alkaline agent is present in sufficient amounts to cause the alkali-thickenable polymer to increase the viscosity of the composition; iv. water; and v. a solvent having a vapor pressure at room temperature lower than that of water and capable of inhibiting the time rate of film formation of the composition and present in an amount sufficient to allow adequate time for the composition to be suitably applied to a substrate; wherein the total weight of polymer solids is in the range of 5-60% by weight of the total composition, at least 5% by weight of the total polymer solids is the polymer in the form of an emulsion, and the volatile components comprise at least 20% by weight of the composition, and wherein the composition has a thixotropic rheology and a viscosity which is greater than about 50,000 cps at 70° F.
Claim 14
Independent Claim 450 words
A method for restoring, preserving and improving the grout surfaces of a ceramic tile-grout assembly, said method comprising the steps of applying a dressing composition onto the grout and tile surfaces and removing excess dressing composition from the tile surfaces leaving a layer of the dressing composition over the grout surface, wherein said tile grout dressing composition is capable of selectively adhering to grout surfaces and forming on adherable grout surfaces a non-porous, stain resistant, washable layer when cured, said composition comprising i. a high molecular weight polymer in the form of an emulsion which is not alkali-thickenable, which emulsion is destabilized in the presence of polyvalent cations, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of the carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room-temperature curable and forming a water-resistant film when cured; ii. an alkali-thickenable high molecular weight polymer capable of substantially increasing the viscosity of the composition as its pH is increased above neutral pH, said polymer in the form of a colloidal dispersion or emulsion of polymer particles which dispersion or emulsion is destabilized in the presence of polyvalent cations, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of the carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room-temperature curable and forming a water-resistant film when cured; iii. an alkaline agent wherein the cation or cations of said agent are mono-valent and said alkaline agent is present in sufficient amounts to cause the alkali-thickenable polymer to increase the viscosity of the composition; iv. water; and v. a solvent having a vapor pressure at room temperature lower than that of water and capable of inhibiting the time rate of film formation of the composition and present in an amount sufficient to allow adequate time for the composition to be suitably applied to a substrate; wherein the total weight of polymer solids is in the range of 5-60% by weight of the total composition, at least 5% by weight of the total polymer solids is the polymer in the form of an emulsion, and the volatile components comprise at least 20% by weight of the composition, and wherein the composition has a thixotropic rheology and a viscosity which is greater than about 50,000 cps at 70° F.
Claim 15
Dependent Claim 83 words
The method of claim 12 wherein the non-alkali-thickenable polymer is a copolymer wherein at least one of the monomers present is selected from the group consisting of acrylic acid, homologues of acrylic acid, esters of acrylic acid, and esters of homologues of acrylic acid; wherein the alkali-thickenable polymer has an acid monomer content of from 6 to 25% by weight of the polymer and wherein the weight ratio of the alkali-thickenable polymer to the non-alkali-thickenable polymer is in the range 2.2:1 to 0.9:1.
Claim 16
Dependent Claim 81 words
A method for restoring, preserving and improving the grout surfaces of a ceramic tile-grout assembly, said method comprising applying a layer of the dressing composition onto the grout and tile surfaces according to claim 12 wherein there is a sufficient amount of pigment present in said composition to render the cured composition with sufficient opacity to obscure the substrate surface on which it is applied, and wherein the weight ratio of total polymer solids to pigment component is 1:1 or greater.
Claim 17
Dependent Claim 36 words
The method of claim 12 wherein the layer of dressing composition left on the grout surface is sufficiently thin so that the surface of the layer when cured approximates the contour of the grout surface below.
Claim 18
Dependent Claim 13 words
The method of claim 12 wherein the grout surface contains a cement material.
Claim 19
Dependent Claim 16 words
The method of claim 12 wherein the grout surface is porous and has a rough texture.
Claim 20
Dependent Claim 19 words
The method of claim 12 wherein the grout surface is recessed below the surface of the adjacent tile surface.
Claim 21
Dependent Claim 32 words
The method of claim 12 wherein the dressing composition is applied to the grout and tile surfaces by a technique selected from the group consisting of trowelling, rolling, brushing, extruding and smearing.
Claim 22
Dependent Claim 22 words
The method of claim 12 wherein a ceramic tile-grout installation is converted into an installation having a continuous surface impervious to water.
Claim 23
Dependent Claim 53 words
A tile assembly comprising a plurality of tiles arranged in an edge-to-edge, spaced-apart relationship, said spaces forming joints comprising a cured grouting composition, said tile assembly treated in accordance with the method of claim 12 whereby there is formed a cured layer of the dressing composition covering the surface of the grouting composition.
Claim 24
Dependent Claim 20 words
The tile assembly of claim 21 whereby the surface of the grouting composition is obscured by the cured dressing composition.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-12-09 1984-06-09 1984-12-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-12-09 1988-06-09 1988-12-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-12-09 1992-06-09 1992-12-09 $7700.00 Window Closed / Lapsed

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