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US4266596A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of producing a unidirectional fiber-reinforced composite material

Assignee: Honda Motor Co Ltd
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Filing: 1978-11-14
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Granted: 1981-05-12
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Expires: 1998-11-14
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Abstract

Abstract A method of producing a unidirectional fiber-reinforced composite material by covering bundles of an inorganic fiber having unidirectionally high elasticity and high strength with a wire-like, foil-like or knit-like material which is the same as, or different from, a matrix metal and is capable of being molten and diffused into said matrix metal, to thereby form a fiber body having an optional shape, volume and fiber density; placing the resulting fiber body in an appropriate location within a mold; pouring a molten matrix metal into said mold; and squeeze casting said molten matrix metal along with the fiber body to form the unidirectionally fiber-reinforced composite material while causing said covering material to melt and diffuse under heat of said molten matrix metal into the latter.

Inventors

  • 👤 Keisuke Ban
  • 👤 Takeo Arai

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 01:15
CPC Classifications
F; F16; F16C; F16C7/00; F16C7/02; F16C7/026; B; B22; B22D; B22D19/00; B22D19/0009; B22D19/0027; B22D19/14; F02; F02F; F02F3/00; F16C7/023; F02B; F02B75/00; F02B75/02; F02B2075/022; F02B2075/027; F05; F05C; F05C2253/00; F05C2253/16

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 110 words
A method of producing a unidirectional fiber-reinforced composite material including the steps of: covering bundles of an inorganic fiber having unidirectionally high elasticity and high strength, with a covering material which is capable of being molten and diffused into a matrix metal, to thereby form a fiber body having a defined shape, volume and fiber density; placing the resulting fiber body within a mold; pouring a molten matrix metal into said mold; and squeeze casting said molten matrix metal along with the fiber body to form the unidirectionally fiber-reinforced composite material while causing said covering material to melt and diffuse under heat of said molten matrix metal into the latter.
Claim 2
Independent Claim 110 words
A method of producing a unidirectional fiber-reinforced composite material including the steps of: covering bundles of an inorganic fiber having unidirectionally high elasticity and high strength, with a covering material which is capable of being molten and diffused into a matrix metal, to thereby form a fiber body having a defined shape, volume and fiber density; placing the resulting fiber body within a mold; pouring a molten matrix metal into said mold; and squeeze casting said molten matrix metal along with the fiber body to form the unidirectionally fiber-reinforced composite material while causing said covering material to melt and diffuse under heat of said molten matrix metal into the latter.
Claim 3
Dependent Claim 14 words
A method according to claim 1, wherein: said covering material is a wire-like material.
Claim 4
Dependent Claim 14 words
A method according to claim 1 wherein: said covering material is a foil-like material.
Claim 5
Dependent Claim 14 words
A method according to claim 1, wherein: said covering material is a knit-like material.
Claim 6
Dependent Claim 16 words
A method according to claim 1, wherein: said covering material is different from said matrix material.
Claim 7
Independent Claim 112 words
A method of producing unidirectional fiber-reinforced composite material including the steps of: forming a knit-like cloth from a longitudinal inorganic fiber having high elasticity and high strength plus a transverse fiber which is capable of being molten and diffused into said matrix metal; forming a fiber body having a defined shape and bulk density from said knit-like cloth; placing the resulting fiber body within a mold; pouring a molten matrix metal into said mold; and squeeze casting said molten matrix metal along with the fiber body to form the unidirectionally fiber-reinforced composite material while causing said transverse fiber to melt and diffuse under heat of said molten matrix metal into the latter.
Claim 8
Independent Claim 112 words
A method of producing unidirectional fiber-reinforced composite material including the steps of: forming a knit-like cloth from a longitudinal inorganic fiber having high elasticity and high strength plus a transverse fiber which is capable of being molten and diffused into said matrix metal; forming a fiber body having a defined shape and bulk density from said knit-like cloth; placing the resulting fiber body within a mold; pouring a molten matrix metal into said mold; and squeeze casting said molten matrix metal along with the fiber body to form the unidirectionally fiber-reinforced composite material while causing said transverse fiber to melt and diffuse under heat of said molten matrix metal into the latter.
Claim 9
Dependent Claim 27 words
A method for producing a unidirectional fiber-reinforced composite material as claimed in claim 6, wherein: said transverse fiber is of a material different than said matrix material.

References Cited (Backward Citations)

US1072026A Cited
GB1289823A Cited
US3970136A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-05-11 1984-11-10 1985-05-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-05-11 1988-11-10 1989-05-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-05-11 1992-11-10 1993-05-12 $7700.00 Window Closed / Lapsed

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