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US4279776A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalyst system

Assignee: Sumitomo Chemical Co Ltd
•
Filing: 1980-04-14
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Granted: 1981-07-21
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Expires: 2000-04-14
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Abstract

Abstract A catalyst system prepared by mixing components (A), (B) and (C): (A) a solid titanium component prepared from an organo-magnesium compound, a silicon halide compound and/or an aluminum halide compound, an electron donor and TiCl 4 , (B) an organoaluminum activator, and (C) an electron donor.

Inventors

  • 👤 Akinobu Shiga
  • 👤 Yoshiharu Fukui
  • 👤 Katsumi Hanji
  • 👤 Toshio Sasaki
  • 👤 Masahisa Okawa
  • 👤 Hideaki Matsuura
  • 👤 Yasuharu Yamada

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 11:40
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 445 words
A catalyst system comprising three components A, B and C: A: a solid catalyst produced as follows: (1) an organo-magnesium compound represented by the general formula RMgX, wherein R is C 1 -C 8 alkyl, aryl or alkenyl group and X is a halogen atom, synthesized in the presence of an ether (I) solvent is reacted in solution in said solvent with at least one halogen-containing compound of (a) and (b), (a) halogeno-silicon compounds of the formula R.sub.n.sup.1 SiX.sub.4-n wherein R 1 is a C 1 -C 8 alkyl, aryl or alkenyl group, X is a halogen atom and n is a number satisfying 0 ≦n <4, (b) halogeno-aluminum compounds of the formula R.sub.l.sup.2 AlX.sub.3-l wherein R 2 is a C 1 -C 8 alkyl, aryl or alkenyl group, X is a halogen atom and l is a number satisfying 0≦l <3, at 0° to 100° C. in the former to the latter molar ratio of 1:10 to 10:1, and the resulting solid product is separated from the reaction system and washed with an inert hydrocarbon solvent, thereby obtaining a solid product containing 20 to 60% by weight of said ether (I), (2) the solid product is reacted, at -50° to 150° C., with an electron donor of 10 -5 to 0.1 mole per gram of solid product, selected from the group consisting of amines, amides, ethers, esters, alcohols, phenols, ketones, nitriles, phosphines, phosphites, sulfides, and lactones, and the resulting solid carrier is separated from the reaction system and washed with an inert hydrocarbon solvent, thereby obtaining a solid carrier containing 1 to 30% by weight of the ether (I) and 1 to 20% by weight of the electron donor, and (3) the solid carrier is reacted with titanium tetrachloride of 0.01 to 10 moles per gram of solid carrier at 0° to 150° C., and the resulting solid catalyst is separated from the reaction system and washed with an inert hydrocarbon solvent, thereby obtaining a solid catalyst containing 0.1 to 15% by weight of the ether (I) and 0.1 to 10% by weight of the electron donor and 0.1 to 20% by weight of titanium, B: an activating agent of the formula, R.sub.m.sup.3 AlY.sub.3-m wherein R 3 is a C 1 -C 8 alkyl, aryl or alkenyl group, Y is a halogen or hydrogen atom and m is a number satisfying 2 ≦m ≦3 and C: an electron donor selected from the group consisting of amines, amides, ethers, esters, alcohols, phenols, ketones, nitriles, phosphines, phosphites, sulfides, and lactones, the molar ratio of titanium to activating agent being 10:1 to 1:500 and the molar ratio of titanium to electron donor (c) being 10:1 to 1:500.
Claim 2
Dependent Claim 445 words
A catalyst system comprising three components A, B and C: A: a solid catalyst produced as follows: (1) an organo-magnesium compound represented by the general formula RMgX, wherein R is C 1 -C 8 alkyl, aryl or alkenyl group and X is a halogen atom, synthesized in the presence of an ether (I) solvent is reacted in solution in said solvent with at least one halogen-containing compound of (a) and (b), (a) halogeno-silicon compounds of the formula R.sub.n.sup.1 SiX.sub.4-n wherein R 1 is a C 1 -C 8 alkyl, aryl or alkenyl group, X is a halogen atom and n is a number satisfying 0 ≦n <4, (b) halogeno-aluminum compounds of the formula R.sub.l.sup.2 AlX.sub.3-l wherein R 2 is a C 1 -C 8 alkyl, aryl or alkenyl group, X is a halogen atom and l is a number satisfying 0≦l <3, at 0° to 100° C. in the former to the latter molar ratio of 1:10 to 10:1, and the resulting solid product is separated from the reaction system and washed with an inert hydrocarbon solvent, thereby obtaining a solid product containing 20 to 60% by weight of said ether (I), (2) the solid product is reacted, at -50° to 150° C., with an electron donor of 10 -5 to 0.1 mole per gram of solid product, selected from the group consisting of amines, amides, ethers, esters, alcohols, phenols, ketones, nitriles, phosphines, phosphites, sulfides, and lactones, and the resulting solid carrier is separated from the reaction system and washed with an inert hydrocarbon solvent, thereby obtaining a solid carrier containing 1 to 30% by weight of the ether (I) and 1 to 20% by weight of the electron donor, and (3) the solid carrier is reacted with titanium tetrachloride of 0.01 to 10 moles per gram of solid carrier at 0° to 150° C., and the resulting solid catalyst is separated from the reaction system and washed with an inert hydrocarbon solvent, thereby obtaining a solid catalyst containing 0.1 to 15% by weight of the ether (I) and 0.1 to 10% by weight of the electron donor and 0.1 to 20% by weight of titanium, B: an activating agent of the formula, R.sub.m.sup.3 AlY.sub.3-m wherein R 3 is a C 1 -C 8 alkyl, aryl or alkenyl group, Y is a halogen or hydrogen atom and m is a number satisfying 2 ≦m ≦3 and C: an electron donor selected from the group consisting of amines, amides, ethers, esters, alcohols, phenols, ketones, nitriles, phosphines, phosphites, sulfides, and lactones, the molar ratio of titanium to activating agent being 10:1 to 1:500 and the molar ratio of titanium to electron donor (c) being 10:1 to 1:500.
Claim 3
Dependent Claim 22 words
A catalyst system according to claim 1, wherein said ether (I) is diethyl ether, n-propyl ether, di-n-butyl ether, di-iso-amyl ether or tetrahydrofuran.
Claim 4
Dependent Claim 15 words
A catalyst system according to claim 1, wherein the organo-magnesium compound is an alkylmagnesium chloride.
Claim 5
Dependent Claim 14 words
A catalyst system according to claim 1, wherein said halogeno-silicon compound is silicon tetrachloride.
Claim 6
Dependent Claim 22 words
A catalyst system according to claim 1, wherein said halogeno-aluminum compound is anhydrous aluminum trihalide, alkylaluminum dihalide, dialkylaluminum halide or alkylaluminum sesquihalide.
Claim 7
Dependent Claim 28 words
A catalyst system according to claim 1, wherein said electron donor used for the production of the solid carrier is an amine, amide, alcohol, ether or ester compound.
Claim 8
Dependent Claim 15 words
A catalyst system according to claim 6, wherein the electron donor is an ester compound.
Claim 9
Dependent Claim 25 words
A catalyst system according to claim 1, wherein said activating agent as a component B is trialkylaluminum or a mixture of trialkylaluminum and dialkylaluminum halide.
Claim 10
Dependent Claim 19 words
A catalyst system according to claim 1, wherein said electron donor as a component C is an ester compound.

References Cited (Backward Citations)

US3878124A Cited
US3917575A Cited
US4115319A Cited
US4223117A Cited
US4159256A Cited
GB2015009A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-07-20 1985-01-19 1985-07-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-07-20 1989-01-19 1989-07-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-07-20 1993-01-19 1993-07-21 $7700.00 Window Closed / Lapsed

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