Self-locking nut and manufacture and component therefor

Claim 2

A prevailing torque type self-locking nut comprising a metallic nut body having first and second opposite ends, an internal screw thread of predetermined nominal major and minor diameters, said thread located between said ends and having a first radial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having an internal surface facing the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a self-locking element of thread impressionable thermoplastic material, at least a substantial portion of which is within said well portion and having an external surface secured by adhesion to said internal surface of said well portion, an internal surface at least in part initially unthreaded and confronting the thread axis and spaced therefrom a distance less than one-half the major thread diameter, a first axial end facing the first end of said body and a second axial end facing the second end of said body, the ratio of the axial length of said element to its radial thickness being greater than 2.5 and said element is formed by melting powder of said material in situ.

Claim 3

The invention of claim 1 wherein said ratio is at least 3.4.

Claim 4

The invention of claim 1 wherein the axial length of said element is greater than twice the pitch of said thread.

Claim 5

The invention of claim 1 wherein the element is a circumferentially continuous bushing and the internal surface of said well portion is circumferentially continuous.

Claim 6

The invention of claim 4 wherein the internal suface of said well portion is cylindrical and coaxial with the nut thread and the internal surface of said bushing is substantially cylindrical in the well portion and substantially coaxial with the nut thread.

Claim 7

The invention of claim 4 wherein the axial end of the internal surface of said bushing at the first end of said bushing is outwardly flared.

Claim 8

The invention of claim 4 wherein both axial ends of the internal surface of said bushing are outwardly flared.

Claim 9

A prevailing torque type self-locking nut comprising a metallic nut body having first and second opposite ends, an internal screw thread of predetermined pitch, predetermined nominal major and minor diameters, predetermined nominal thread height and predetermined fundamental triangle height H, said thread located between said ends and having a first axial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having a cylindrical internal surface facing and coaxial with the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a cylindrical self-locking bushing of thread impressionable thermoplastic material substantially entirely within said well portion and having an external surface secured by adhesion to said cylindrical internal surface of said well portion and an initially unthreaded internal surface confronting and coaxial with the thread axis and spaced therefrom a distance less than one-half the major thread diameter, the radial thickness of said bushing between its said external and internal surfaces being not greater than H and the axial length of said bushing being greater than twice said pitch and said bushing is formed by melting powder of said material in situ.

Claim 10

A prevailing torque type self-locking nut comprising a metallic nut body having first and second opposite ends, an internal screw thread of predetermined pitch, predetermined nominal major and minor diameters, predetermined nominal thread height and predetermined fundamental triangle height H, said thread located between said ends and having a first axial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having a cylindrical internal surface facing and coaxial with the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a cylindrical self-locking bushing of thread impressionable thermoplastic material substantially entirely within said well portion and having an external surface secured by adhesion to said cylindrical internal surface of said well portion and an initially unthreaded internal surface confronting and coaxial with the thread axis and spaced therefrom a distance less than one-half the major thread diameter, the radial thickness of said bushing between its said external and internal surfaces being not greater than H and the axial length of said bushing being greater than twice said pitch and said bushing is formed by melting powder of said material in situ.

Claim 11

The invention of claim 8 wherein the axial end of said bushing remote from said thread is substantially axially coincident with the second end of said body.

Claim 12

The invention of claim 8 wherein the axial end of the internal surface of said bushing adjacent the thread is outwardly flared.

Claim 13

The invention of claim 8 wherein the internal surface of said bushing is outwardly flared at both of its axial ends.

Claim 14

The invention of claim 8 wherein the ratio of the axial length of said bushing to its radial thickness is greater than 2.5.

Claim 15

The invention of claim 12 wherein said ratio is at least 3.4.

Claim 16

A prevailing torque type self-locking nut comprising a one-piece metallic nut body having first and second opposite ends, an internal screw thread of predetermined pitch, predetermined nominal major and minor diameters, predetermined nominal thread height and predetermined fundamental triangle height H, said thread located between said ends and having a first axial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having an internal surface facing the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a self-locking element of thread impressionable thermoplastic material, at least a substantial portion of which is within said well portion and having an external surface secured by adhesion to said internal surface of said well portion, an internal surface at least in part initially unthreaded and confronting the thread axis and spaced therefrom a distance less than one-half the major thread diameter, a first axial end facing the first end of said body and a second axial end facing the second end of said body, the radial thickness of said element between its said external and internal surfaces being not greater than H and said element is formed by melting powder of said material in situ.

Claim 17

A prevailing torque type self-locking nut comprising a one-piece metallic nut body having first and second opposite ends, an internal screw thread of predetermined pitch, predetermined nominal major and minor diameters, predetermined nominal thread height and predetermined fundamental triangle height H, said thread located between said ends and having a first axial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having an internal surface facing the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a self-locking element of thread impressionable thermoplastic material, at least a substantial portion of which is within said well portion and having an external surface secured by adhesion to said internal surface of said well portion, an internal surface at least in part initially unthreaded and confronting the thread axis and spaced therefrom a distance less than one-half the major thread diameter, a first axial end facing the first end of said body and a second axial end facing the second end of said body, the radial thickness of said element between its said external and internal surfaces being not greater than H and said element is formed by melting powder of said material in situ.

Claim 18

The invention of claim 14 wherein the radial thickness of said element is less than H.

Claim 19

A prevailing torque type self-locking nut comprising a metallic nut body having first and second opposite ends, an internal screw thread located between said ends and having a first axial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having an internal surface facing the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a self-locking element of thread impressionable thermoplastic material at least partly within said well portion and having an external surface secured by adhesion to said internal surface of said well portion, an internal surface at least in part initially unthreaded and confronting the thread axis and spaced therefrom a distance less than one-half the major thread diameter, a first axial end facing the first end of said body and a second axial end facing the second end of said body, the second end of said element being substantially axially coincident with the second end of said body and said element is formed by melting powder of said material in situ.

Claim 20

A prevailing torque type self-locking nut comprising a metallic nut body having first and second opposite ends, an internal screw thread located between said ends and having a first axial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having an internal surface facing the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a self-locking element of thread impressionable thermoplastic material at least partly within said well portion and having an external surface secured by adhesion to said internal surface of said well portion, an internal surface at least in part initially unthreaded and confronting the thread axis and spaced therefrom a distance less than one-half the major thread diameter, a first axial end facing the first end of said body and a second axial end facing the second end of said body, the second end of said element being substantially axially coincident with the second end of said body and said element is formed by melting powder of said material in situ.

Claim 21

A prevailing torque type self-locking nut comprising a metallic nut body having first and second opposite ends, an internal screw thread of predetermined nominal major and minor diameters, said thread located between said ends and having a first axial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having an internal surface facing the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a self-locking element of thread impressionable thermoplastic material at least partly within said well portion and having an external surface secured by adhesion to said internal surface of said well portion and an internal surface at least in part initially unthreaded and confronting the thread axis and spaced therefrom a distance less than one-half the major thread diameter and having a portion of increasing distance from the thread axis in the axial direction toward said thread and said element is formed by melting powder of said material in situ.

Claim 22

A prevailing torque type self-locking nut comprising a metallic nut body having first and second opposite ends, an internal screw thread of predetermined nominal major and minor diameters, said thread located between said ends and having a first axial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having an internal surface facing the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a self-locking element of thread impressionable thermoplastic material at least partly within said well portion and having an external surface secured by adhesion to said internal surface of said well portion and an internal surface at least in part initially unthreaded and confronting the thread axis and spaced therefrom a distance less than one-half the major thread diameter and having a portion of increasing distance from the thread axis in the axial direction toward said thread and said element is formed by melting powder of said material in situ.

Claim 23

The invention of claim 17 wherein the melting is accomplished by applying heat radially inwardly to the powder through the wall of said body.

Claim 24

The invention of claim 1 wherein the first axial end of said self-locking element is substantially axially coincident with the axial end of said well portion remote from said second body end.

Claim 25

The invention of claim 1 wherein said self-locking element has a first axial end which is axially between the axial end of said well portion remote from said second body end and the first end of said nut thread.

Claim 26

The invention of claim 1 wherein said self-locking element is partly in said well portion and partly on said nut thread.

Claim 27

The invention of claim 21 wherein the external surface of said self-locking element is secured by adhesion to said nut thread.

Claim 28

The invention of claim 22 wherein said nut body has a countersunk surface axially between said well portion and the first end of said nut body and said thread runs out on said countersunk surface.

Claim 29

The invention of claim 23 wherein said self-locking element axially traverses said countersunk surface.

Claim 30

The invention of claim 23 wherein the conical angle of said countersunk surface is about 60°.

Claim 31

The invention of claim 25 wherein said countersunk surface interrupts said nut thread over an axial distance on the order of magnitude of one thread pitch, or slightly greater.

Claim 32

The invention of claim 20 wherein the internal surface of said well portion is cylindrical and coaxial with the nut thread and is of a diameter not greater than about 105% of major thread diameter.

Claim 33

The invention of claim 27 wherein said nut body has a countersunk surface axially between said well portion and said nut thread which runs out on said countersunk surface.

Claim 34

The invention of claim 28 wherein the conical angle of said countersunk surface is about 60°.

Claim 35

The invention of claim 29 wherein said countersunk surface interrupts said nut thread over an axial distance on the order of magnitude of one thread pitch, or slightly greater.

Claim 36

The invention of claim 20 wherein the axial length of the internal surface of said well portion is on the order of magnitude of one thread pitch.

Claim 37

A prevailing torque type self-locking nut comprising a metallic nut body having first and second opposite ends, an internal screw thread of predetermined nominal major and minor diameters, said thread located between said ends and having a first axial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having an internal surface facing the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a self-locking element of thread impressionable thermoplastic material, a first portion of which element is within said well portion and a second portion of which element is on said nut thread, said self-locking element having an external surface secured by adhesion to the internal surface of said well portion and to said nut thread and an internal surface confronting the thread axis and spaced therefrom a distance less than one-half the major diameter and said element is formed by melting powder of said material in situ.

Claim 38

A prevailing torque type self-locking nut comprising a metallic nut body having first and second opposite ends, an internal screw thread of predetermined nominal major and minor diameters, said thread located between said ends and having a first axial end adjacent said first end of said body and adapted to be entered by a complementary externally threaded member, said body further having a well portion extending axially from said second end of said body toward said thread, said well portion having an internal surface facing the thread axis and spaced therefrom a distance greater than one-half the major thread diameter, and a self-locking element of thread impressionable thermoplastic material, a first portion of which element is within said well portion and a second portion of which element is on said nut thread, said self-locking element having an external surface secured by adhesion to the internal surface of said well portion and to said nut thread and an internal surface confronting the thread axis and spaced therefrom a distance less than one-half the major diameter and said element is formed by melting powder of said material in situ.

Claim 39

The invention of claim 32 wherein said nut body has a countersunk surface axially between said well portion and the first end of said nut body and said thread runs out on said countersunk surface and said self-locking element axially traverses said countersunk surface and a portion of said thread axially adjacent said countersunk surface and terminates at a location between the first and second ends of said nut thread.

Claim 40

The invention of claim 1 wherein said powder comprises a mixture of particles of said thermoplastic material and epoxy, the ratio by weight of epoxy to total mixture weight having a lower limit of 31/2%.

Claim 41

The invention of claim 34 wherein said ratio has an upper limit of less than 15%.

Claim 42

The invention of claim 34 wherein said ratio is about 71/2%.

Claim 43

The invention of claim 32 wherein said powder comprises a mixture of particles of said thermoplastic material and epoxy, the ratio by weight of epoxy to total mixture weight having a lower limit of 31/2%.

Claim 44

The invention of claim 37 wherein said ratio has an upper limit of less than 15%.

Claim 45

The invention of claim 37 wherein said ratio is about 71/2%.