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US4294877A
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Epoxy imide compositions
Assignee: EIDP Inc
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Filing: 1980-06-06
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Granted: 1981-10-13
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Expires: 2000-06-06
Abstract
Abstract A composition useful for making circuit boards which is the reaction product of (a) an epoxy resin or an epoxy novolac resin and optionally, a brominated epoxy resin and (b) a bismaleimide; wherein the product of (a) and (b) is subsequently reacted with a curing agent such as a diamine of the formula H 2 N--R 1 --NH 2 where R 1 is an aromatic, aliphatic or cycloaliphatic group; The composition is used to impregnate a fibrous substrate of fiberglass, high temperature polyamides or graphite fibers which is laminated to a copper sheet; the resulting laminate is used to form a circuit boards that have good electrical and physical properties.
Inventors
- 👤 William F. Graham
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-29 18:00
CPC Classifications
C; C08; C08G; C08G59/00; C08G59/18; C08G59/40; C08G59/4007; C08G59/4014; C08G59/4042; H; H01; H01B; H01B3/00; H01B3/18; H01B3/30; H01B3/40; C08J; C08J5/00; C08J5/24; C08J5/241; C08J5/244; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/0313; H05K1/032; H05K1/0346; H05K1/0353; H05K1/0366; C08J2363/00; H05K2201/00; H05K2201/02; H05K2201/0275; H05K2201/0278; H05K2201/03; H05K2201/032; H05K2201/0323; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/24; Y10T428/24802; Y10T428/24917; Y10T428/24926; Y10T442/00; Y10T442/20; Y10T442/2926; Y10T442/2992
Claims Analysis
Total Claims: 22
Claim 1
Independent Claim
140 words
A product comprising a fibrous substrate impregnated with a composition comprising 20-80% by weight of a reaction product and 20-80% of a nonamide solvent for the reaction product having a dispersion solubility parameter of 7.2-10.5, a polar solubility parameter of 3-9.5 and a hydrogen bonding solubility parameter of 0-5.5; wherein the reaction product consists essentially of (a) an epoxy resin of the formula ##STR14## wherein R is an alkylene group of 1-4 carbon atoms, n is a positive integer; and the resin having an epoxide equivalent of about 150-1000; and (b) a bismaleimide of the formula ##STR15## wherein (a) and (b) are reacted at 115°-135° C. for about 0.5-2 hours and subsequently contacting the product of (a) and (b) with (c) a diamine of the formula ##STR16## reaction product; wherein the molar ratio of bismaleimide to diamine is about 0.6-0.8.
Claim 2
Dependent Claim
140 words
A product comprising a fibrous substrate impregnated with a composition comprising 20-80% by weight of a reaction product and 20-80% of a nonamide solvent for the reaction product having a dispersion solubility parameter of 7.2-10.5, a polar solubility parameter of 3-9.5 and a hydrogen bonding solubility parameter of 0-5.5; wherein the reaction product consists essentially of (a) an epoxy resin of the formula ##STR14## wherein R is an alkylene group of 1-4 carbon atoms, n is a positive integer; and the resin having an epoxide equivalent of about 150-1000; and (b) a bismaleimide of the formula ##STR15## wherein (a) and (b) are reacted at 115°-135° C. for about 0.5-2 hours and subsequently contacting the product of (a) and (b) with (c) a diamine of the formula ##STR16## reaction product; wherein the molar ratio of bismaleimide to diamine is about 0.6-0.8.
Claim 3
Dependent Claim
35 words
The product of claim 1 in which R 1 is an alkylene group having 1-6 carbon atoms, phenylene, cyclohexylene, ##STR17## where R 2 is an alkylene group having 1-4 carbon atoms, SO 2 or O.
Claim 4
Dependent Claim
10 words
The product of claim 2 in which R is ##STR18##
Claim 5
Dependent Claim
13 words
The product of claim 3 in which R 1 is an aromatic group.
Claim 6
Dependent Claim
11 words
The product of claim 4 in which R 1 is ##STR19##
Claim 7
Dependent Claim
11 words
The product of claim 4 in which R 1 is ##STR20##
Claim 8
Dependent Claim
168 words
A product comprising a fibrous substrate impregnated with a composition comprising 50-70% by weight of a solvent selected from the group consisting of acetone, methylene dichloride, cyclohexanone, pentanedione, methyl-N-amyl keton, methylisobutyl ketone, methylethyl ketone; and mixtures thereof; wherein the reaction product consists essentially of (a) an epoxy resin of the formula ##STR21## wherein n is a positive integer sufficient to provide a viscosity of 16,000-25,000 centipoises measured at 25° C. and having an epoxide equivalent of about 180-300; (b) a brominated epoxy resin of the formula ##STR22## wherein n is a positive integer sufficiently large to provide a viscosity of 250-4,000 centipoises measured at 25° C., and the resin having an epoxide equivalent of about 300-800; (c) a bismaleimide of the formula ##STR23## wherein (a), (b) and (c) are reacted for about 0.75-1.25 hours at about 115°-125° C. and subsequently the product of (a), (b) and (c) with (d) a diamine of the formula ##STR24## reaction product; wherein the molar ratio of bismaleimide to diamine is about 6.0-0.8.
Claim 9
Dependent Claim
168 words
A product comprising a fibrous substrate impregnated with a composition comprising 50-70% by weight of a solvent selected from the group consisting of acetone, methylene dichloride, cyclohexanone, pentanedione, methyl-N-amyl keton, methylisobutyl ketone, methylethyl ketone; and mixtures thereof; wherein the reaction product consists essentially of (a) an epoxy resin of the formula ##STR21## wherein n is a positive integer sufficient to provide a viscosity of 16,000-25,000 centipoises measured at 25° C. and having an epoxide equivalent of about 180-300; (b) a brominated epoxy resin of the formula ##STR22## wherein n is a positive integer sufficiently large to provide a viscosity of 250-4,000 centipoises measured at 25° C., and the resin having an epoxide equivalent of about 300-800; (c) a bismaleimide of the formula ##STR23## wherein (a), (b) and (c) are reacted for about 0.75-1.25 hours at about 115°-125° C. and subsequently the product of (a), (b) and (c) with (d) a diamine of the formula ##STR24## reaction product; wherein the molar ratio of bismaleimide to diamine is about 6.0-0.8.
Claim 10
Dependent Claim
28 words
The product of claim 7 in which the fibrous substrate is selected from the group consisting of fiberglass, a high temperature resistant polyamide fiber or a graphite fiber.
Claim 11
Dependent Claim
21 words
The product of claim 8 in which the substrate is of fiberglass and has a copper electrical circuit firmly adhered thereto.
Claim 12
Dependent Claim
135 words
A product comprising a fibrous substrate impregnated with a composition comprising 20-80% by weight of a reaction product and 20-80% of a nonamide solvent for the reaction product having a dispersion solubility parameter of 7.2-10, a polar solubility parameter of 3-9.5 and a hydrogen bonding solubility parameter of 0-5.5; wherein the reaction product consists essentially of (a) an epoxy novolac resin of the formula ##STR25## wheren n is a positive integer and the resin has an epoxide equivalent of about 150-300. (b) a bismaleimide of the formula ##STR26## wherein (a) and (b) are reacted at about 115°-135° C. for about 0.5-2 hours and subsequently reacting the product of (a) and (b) with (c) a diamine of the formula ##STR27## to form the reaction product; wherein the molar ratio of bismaleimide to diamine is about 0.6-0.8.
Claim 13
Dependent Claim
135 words
A product comprising a fibrous substrate impregnated with a composition comprising 20-80% by weight of a reaction product and 20-80% of a nonamide solvent for the reaction product having a dispersion solubility parameter of 7.2-10, a polar solubility parameter of 3-9.5 and a hydrogen bonding solubility parameter of 0-5.5; wherein the reaction product consists essentially of (a) an epoxy novolac resin of the formula ##STR25## wheren n is a positive integer and the resin has an epoxide equivalent of about 150-300. (b) a bismaleimide of the formula ##STR26## wherein (a) and (b) are reacted at about 115°-135° C. for about 0.5-2 hours and subsequently reacting the product of (a) and (b) with (c) a diamine of the formula ##STR27## to form the reaction product; wherein the molar ratio of bismaleimide to diamine is about 0.6-0.8.
Claim 14
Dependent Claim
35 words
The product of claim 10 in which R 1 is an alkylene group having 1-6 carbon atoms, phenylene, cyclohexylene, ##STR28## where R 2 is an alkylene groups having 1-4 carbon atoms, SO 2 or O.
Claim 15
Dependent Claim
13 words
The product of claim 11 in which R 1 is an aromatic group.
Claim 16
Dependent Claim
11 words
The product of claim 12 in which R 1 is ##STR29##
Claim 17
Dependent Claim
11 words
The product of claim 12 in which R 1 is ##STR30##
Claim 18
Dependent Claim
183 words
A product comprising a fibrous substrate impregnated with a composition comprising 50-70% by weight of a reaction product and 30-50% by weight of a solvent selected from the group consisting of acetone, methylene dichloride, cyclohexanone, pentanedione, methyl-N-amyl ketone, methyl isobutyl ketone, methylethyl ketone and mixtures thereof; where in the reaction product consists essentially of (a) an epoxy novolac resin of the formula ##STR31## where n is a positive integer and the resin has an epoxide equivalent of about 170-180 and a viscosity of about 1400-2000 centipoises measured at 25° C.; (b) a brominated epoxy resin of the formula ##STR32## wherein n is a positive integer sufficiently large to provide a viscosity of 250-4,000 centipoises measured at 25° C., and the resin having an epoxide equivalent of about 300-800; (c) a bismaleimide of the formula ##STR33## wherein (a), (b) and (c) are reacted at about 115°-135° C. for about 0.5-2.0 and subsequently reacting the product of (a), (b) and (c) with (d) a diamine of the formula ##STR34## to form the reaction product; wherein the molar ratio of bismaleimide to diamine is about 0.6-0.8.
Claim 19
Dependent Claim
183 words
A product comprising a fibrous substrate impregnated with a composition comprising 50-70% by weight of a reaction product and 30-50% by weight of a solvent selected from the group consisting of acetone, methylene dichloride, cyclohexanone, pentanedione, methyl-N-amyl ketone, methyl isobutyl ketone, methylethyl ketone and mixtures thereof; where in the reaction product consists essentially of (a) an epoxy novolac resin of the formula ##STR31## where n is a positive integer and the resin has an epoxide equivalent of about 170-180 and a viscosity of about 1400-2000 centipoises measured at 25° C.; (b) a brominated epoxy resin of the formula ##STR32## wherein n is a positive integer sufficiently large to provide a viscosity of 250-4,000 centipoises measured at 25° C., and the resin having an epoxide equivalent of about 300-800; (c) a bismaleimide of the formula ##STR33## wherein (a), (b) and (c) are reacted at about 115°-135° C. for about 0.5-2.0 and subsequently reacting the product of (a), (b) and (c) with (d) a diamine of the formula ##STR34## to form the reaction product; wherein the molar ratio of bismaleimide to diamine is about 0.6-0.8.
Claim 20
Dependent Claim
25 words
The product of claim 15 in which the fibrous substrate is selected from the group consisting of fiberglass, a high temperature polyamide or graphite fiber.
Claim 21
Dependent Claim
11 words
The product of claim 16 in which the substrate is fiberglass.
Claim 22
Dependent Claim
13 words
The product of claim 17 having a copper electrical circuit firmly adhered thereto.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1984-10-12 | 1985-04-13 | 1985-10-13 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1988-10-12 | 1989-04-13 | 1989-10-13 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1992-10-12 | 1993-04-13 | 1993-10-13 | $7700.00 | Window Closed / Lapsed |