US4303781A
Expired / Lapsed
US
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Process for the preparation of polyarylene sulphides
Assignee: Bayer AG
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Filing: 1980-07-23
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Granted: 1981-12-01
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Expires: 2000-07-23
Abstract
Abstract Preparation of a polyarylene sulphide by polycondensing a substituted p-dihalogenobenzene and optionally a polyhalogeno aromatic compound having at least three halo substituents with an alkali metal sulphide in a polar solvent in the presence of a catalytic amount of a tri-alkali metal phosphate.
Inventors
- 👤 Karsten Idel
- 👤 Josef Merten
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-04 11:46
CPC Classifications
C; C08; C08G; C08G75/00; C08G75/02; C08G75/0204; C08G75/0231; C08G75/025; C08G75/0254
Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
209 words
In the process for preparing a polyarylene sulphide by polycondensing at a temperature of from 160°-285° C. for up to 60 hours (a) a p-dihalogenobenzene which consists of 50-100 mol % of a compound of the formula ##STR3## and 0-50 mol % of a compound of the formula ##STR4## wherein X is fluorine, chlorine, bromine or iodine and each R is independently selected from the group consisting of hydrogen, C 1 -C 20 -alkyl, C 5 -C 20 -cycloalkyl, C 6 -C 24 -aryl, C 7 -C 24 -alkaryl and C 7 -C 24 -aralkyl with the proviso that at least one R is other than hydrogen; and (b) 0-2.0 mol %, based on (a), of a compound of the formula ArX n wherein Ar is an aromatic radical having 6 to 24 carbon atoms and at least 3 free valencies, X is as aforesaid and n is at least 3 with (c) an alkali metal sulphide in (d) a polar solvent, the molar ratio of (a) to (c) being from 0.98:1 to 1.02:1 and the molar ratio of (c) to (d) being from 1:2 to 1:10, the improvement wherein said polycondensation is carried out in the presence of 0.05-2.0 mols of tri-alkali metal phosphate per mol of (c).
Claim 2
Dependent Claim
209 words
In the process for preparing a polyarylene sulphide by polycondensing at a temperature of from 160°-285° C. for up to 60 hours (a) a p-dihalogenobenzene which consists of 50-100 mol % of a compound of the formula ##STR3## and 0-50 mol % of a compound of the formula ##STR4## wherein X is fluorine, chlorine, bromine or iodine and each R is independently selected from the group consisting of hydrogen, C 1 -C 20 -alkyl, C 5 -C 20 -cycloalkyl, C 6 -C 24 -aryl, C 7 -C 24 -alkaryl and C 7 -C 24 -aralkyl with the proviso that at least one R is other than hydrogen; and (b) 0-2.0 mol %, based on (a), of a compound of the formula ArX n wherein Ar is an aromatic radical having 6 to 24 carbon atoms and at least 3 free valencies, X is as aforesaid and n is at least 3 with (c) an alkali metal sulphide in (d) a polar solvent, the molar ratio of (a) to (c) being from 0.98:1 to 1.02:1 and the molar ratio of (c) to (d) being from 1:2 to 1:10, the improvement wherein said polycondensation is carried out in the presence of 0.05-2.0 mols of tri-alkali metal phosphate per mol of (c).
Claim 3
Dependent Claim
16 words
The process of claim 1 wherein the polycondensation is carried out from 2 to 15 hours.
Claim 4
Dependent Claim
13 words
The process of claim 1 wherein said polycondensation temperature is from 190°-275° C.
Claim 5
Dependent Claim
27 words
The process of claim 1 wherein said polycondensation is carried out in the presence of 0.1 to 1.5 mols of tri-alkali metal phosphate per mol of (c).
Claim 6
Dependent Claim
24 words
The process of claim 1 wherein the polycondensation is carried out in the presence of tri-sodium phosphate or tri-potassium phosphate or a mixture thereof.
Claim 7
Dependent Claim
35 words
The process of claim 1 wherein the tri-alkali metal phosphate is used in the form of its hydrate or in aqueous mixture and the polycondensation reaction mixture is dehydrated at least once before introducing (a).
Claim 8
Dependent Claim
18 words
The process of claim 6 wherein the hydrate of or an aqueous mixture of tri-sodium phosphate is employed.
Claim 9
Dependent Claim
18 words
The process of claim 6 wherein the hydrate of or an aqueous mixture of tri-potassium phosphate is employed.
References Cited (Backward Citations)
US3658753A
Cited
US4064114A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1984-11-30 | 1985-06-01 | 1985-12-01 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1988-11-30 | 1989-06-01 | 1989-12-01 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1992-11-30 | 1993-06-01 | 1993-12-01 | $7700.00 | Window Closed / Lapsed |