Compliance carrier

Claim 2

A carrier blank for a basket type compliance carrier, said blank comprising side wall panels, and end wall panels connected to the side edges of said side wall panels, and keel panels connected to the side edges of said end wall panels, two of said keel panels each includes a cell compliance panel section, and two cell divider panel sections, each of said divider sections being foldably connected to one of a keel panel and a cell compliance section, each of said divider sections comprising at least two cell divider panels, the cell divider panels of each divider section cooperating with one side wall panel to provide a row of cells when said carrier is assembled and erected, thereby providing two side-by-side cell rows, each of said compliance sections comprising at least two cell compliance panels, the cell compliance panels of each compliance section cooperating with one cell divider panel section to provide a double thickness in the keel and shoulder areas of the cell divider panels of adjacent cells, and each cell divider panel cell section and each cell compliance panel section being positioned in said blank relative to its associated side wall panel so that, when said blank progresses through a gluing machine in the machine direction for assembly into a knock-down carrier structure from said carrier blank structure, said cell divider panels and cell compliance panels within each associated pair of cell divider and cell compliance panel sections are glued one to the other in double thickness form upon folding one section in a cross machine direction relative to the other section without folding back of any glue tabs or panels within any of said sections.

Claim 3

A carrier blank as set forth in claim 1, the fold line of said cell divider panel section and the fold line of said cell compliance panel section associated with each side wall panel being a leading fold line relative to the machine direction travel of said carrier blank through said gluing machine, both pairs of said cell divider and cell compliance panel sections associated with each side wall panel being foldable and gluable simultaneously.

Claim 4

A carrier blank as set forth in claim 1, said cell divider panel section and cell compliance panel section for each cell row extending outboard from the same side of said sections' associated side wall panel.

Claim 5

A carrier blank as set forth in claim 1, said cell divider panel section and cell compliance panel section associated with each cell row extending outboard from opposite side edges of said sections' associated side wall panel.

Claim 6

A carrier blank as set forth in claim 1, said sections being arranged so that said cell divider panel section is foldable on a fold line perpendicular to the machine direction of said blank through said gluing machine for gluing all compliance panels within said cell compliance panel sections to all cell divider panels within said cell divider panel sections.

Claim 7

A carrier blank as set forth in claim 1, said sections being arranged so that said cell compliance panel section is foldable on a fold line perpendicular to the machine direction of said blank through said gluing machine for gluing all cell divider panels within said cell divider panel sections to all cell compliance panels within said cell compliance panel sections.

Claim 8

A carrier blank as set forth in claim 1, said panel sections being arranged so that all cell divider panels within each cell divider panel section are gluable to all cell compliance panels within each cell compliance panel section prior to folding and gluing said blank into carrier configuration.

Claim 9

A carrier blank as set forth in claim 1, said sections being arranged so that all said cell divider panels within said cell divider panel sections are glueable to all said cell compliance panels within said cell compliance panel sections simultaneously with gluing of said blank into carrier configuration.

Claim 10

A carrier blank as set forth in claim 8, said sections being arranged so that one cell divider panel section and its associated cell compliance panel section are foldable to properly position same relative to said sections' associated side wall panel before folding and gluing of said sections relative one to the other.

Claim 11

A carrier blank for a basket type compliance carrier, said carrier blank comprising side wall panels, said side wall panels having top edges parallel to and spaced from one another, an end wall panel foldably connected to a side edge of each side wall panel, a first keel panel foldably connected to the outboard side edge of one end wall panel associated with a side wall panel, and a second keel panel foldably connected to the outboard side edge of the other end wall panel foldably connected to each side wall panel, two pairs of cell divider and cell compliance panel sections, each of said cell divider panel sections having plural cell divider panels and plural glue tabs, and each of said cell compliance panel sections having plural cell compliance panels, at least one of a cell divider panel section and a cell compliance panel section connected to said first keel panel on one side of each side wall panel in association with that side wall panel, the other of said cell divider panel section and said cell compliance panel section for each side wall panel being connected to one of said second keel panel on the other side of said side wall panel and the one section connected to said first keel panel, each cell divider panel section and each cell compliance panel section being positioned in said blank relative to its associated side wall panel so that, when said blank is passed through a gluing machine in a machine direction for assembly into a knock-down carrier structure from said carrier blank structure, said divider panels and said compliance panels within each pair of cell divider and cell compliance panel sections are glued one to the other in double thickness form upon folding one section in a cross machine direction relative to the other section without folding of any glued tabs or panels within any section prior to the gluing step.

Claim 12

A carrier blank for a basket type compliance carrier, said carrier blank comprising side wall panels, said side wall panels having top edges parallel to and spaced from one another, an end wall panel foldably connected to a side edge of each side wall panel, a first keel panel foldably connected to the outboard side edge of one end wall panel associated with a side wall panel, and a second keel panel foldably connected to the outboard side edge of the other end wall panel foldably connected to each side wall panel, two pairs of cell divider and cell compliance panel sections, each of said cell divider panel sections having plural cell divider panels and plural glue tabs, and each of said cell compliance panel sections having plural cell compliance panels, at least one of a cell divider panel section and a cell compliance panel section connected to said first keel panel on one side of each side wall panel in association with that side wall panel, the other of said cell divider panel section and said cell compliance panel section for each side wall panel being connected to one of said second keel panel on the other side of said side wall panel and the one section connected to said first keel panel, each cell divider panel section and each cell compliance panel section being positioned in said blank relative to its associated side wall panel so that, when said blank is passed through a gluing machine in a machine direction for assembly into a knock-down carrier structure from said carrier blank structure, said divider panels and said compliance panels within each pair of cell divider and cell compliance panel sections are glued one to the other in double thickness form upon folding one section in a cross machine direction relative to the other section without folding of any glued tabs or panels within any section prior to the gluing step.

Claim 13

A carrier blank as set forth in claim 10, each pair of said cell divider and said cell compliance panel sections being connected to the same keel panel for each side wall panel associated with that pair.

Claim 14

A carrier blank as set forth in claim 11, said cell compliance panel section being integral with said keel panel, and said cell divider panel section being connected to said keel panel on a fold line parallel to the bottom edge of said associated side wall panel.

Claim 15

A carrier blank as set forth in claim 12, said cell divider panel section including a glue tab for each cell divider panel for connecting said cell divider panels to said associated said side wall panel.

Claim 16

A carrier blank as set forth in claim 13, a part of each cell divider panel section and said cell compliance panel section not comprising a glue tab, cell divider panel or cell compliance panel cooperating with said keel panels to provide a double thickness keel panel at the heel and shoulder areas of each cell.

Claim 17

A carrier blank as set forth in claim 10, said cell divider panel section being connected to said first keel panel, and said cell compliance panel section being connected to said second keel panel, for each of said side wall panels.

Claim 18

A carrier blank as set forth in claim 15, said cell divider panel section and said cell compliance panel section being integral and non-foldable relative to said sections' associated keel panels for one side wall panel, and said cell divider panel section and said cell compliance panel section each being foldably connected to an associated keel panel on a fold line parallel to the bottom edge of said other side wall panel for said other side wall panel.

Claim 19

A carrier blank as set forth in claim 16, said cell divider panel section including glue tabs for each cell divider panel to connect said cell divider panels to said associated side wall panel.

Claim 20

A carrier blank as set forth in claim 17, a part of each cell divider panel section and cell compliance panel section not comprising a glue tab, cell divider panel or cell compliance panel being adapted to cooperate with said keel panels to provide a double thickness keel panel at the heel and shoulder areas of each cell partially defined by said keel panel.

Claim 21

A carrier blank as set forth in claim 10, said blank further comprising at least two handle panels positioned between said side wall panels and foldably connected to said blank.

Claim 22

A carrier blank as set forth in claim 19, said blank further comprising a floor panel foldably connected to the bottom edge of one of said side wall panels, and a glue flap foldably connected to the bottom edge of the other of said side wall panels.