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US4320205A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing fluorinated polymer having ion-exchange groups

Assignee: AGC Inc
•
Filing: 1980-09-02
•
Granted: 1982-03-16
•
Expires: 2000-09-02
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Abstract

Abstract A fluorinated copolymer having ion-exchange group is produced by copolymerizing a fluorinated ethylenic unsaturated monomer and a functional monomer having a functional group of carboxylic acid group or a group which can be converted to carboxylic acid group in an aqueous medium in the presence of a polymerization initiator source and in the presence of a specific molecular weight regulator. The specific molecular weight regulator is selected from the group consisting of aliphatic alkanes alicyclic alkanes and water soluble organic solvents and controls the molecular weight without lowering the copolymerization velocity and without lowering the stability of the aqueous latex.

Inventors

  • 👤 Tatsuro Asawa
  • 👤 Haruhisa Miyake
  • 👤 Masami Yamashita

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 22:39
CPC Classifications
C; C08; C08F; C08F214/00; C08F214/18; C08F214/184; B; B01; B01J; B01J39/00; B01J39/08; B01J39/16; B01J39/18; B01J39/20

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 92 words
In a process for producing a fluorinated copolymer having ion-exchange groups by copolymerizing a fluorinated ethylenically unsaturated monomer and a monomer having a carboxylic acid functional group or a group convertible to a carboxylic acid group in an aqueous medium in the presence of a polymerization initiator source, the improvement comprising: conducting the copolymerization reaction in the presence of a molecular weight regulator selected from the group consisting of aliphatic alkanes, alicyclic alkanes, a C 1 -C 8 alcohol, an alkylene oxide, an aldehyde, a ketone, a cyclic ether and a lactone.
Claim 2
Dependent Claim 92 words
In a process for producing a fluorinated copolymer having ion-exchange groups by copolymerizing a fluorinated ethylenically unsaturated monomer and a monomer having a carboxylic acid functional group or a group convertible to a carboxylic acid group in an aqueous medium in the presence of a polymerization initiator source, the improvement comprising: conducting the copolymerization reaction in the presence of a molecular weight regulator selected from the group consisting of aliphatic alkanes, alicyclic alkanes, a C 1 -C 8 alcohol, an alkylene oxide, an aldehyde, a ketone, a cyclic ether and a lactone.
Claim 3
Dependent Claim 34 words
The process according to claim 1 wherein said molecular weight regulator is incorporated in the reaction mixture in an amount of 0.0001 to 10 wt. parts per 100 wt. parts of said aqueous medium.
Claim 4
Dependent Claim 23 words
The process according to claim 1 wherein said fluorinated copolymer comprises said functional monomer component in an amount of 5 to 30 mol%.
Claim 5
Dependent Claim 16 words
The process according to claim 1 wherein said alkane is a C 1 -C 8 alkane.
Claim 6
Dependent Claim 19 words
The process according to claim 1 wherein said water soluble organic solvent is a C 1 -C 8 alcohol.
Claim 7
Dependent Claim 118 words
The process according to claim 1, wherein the functional monomer is a fluorovinyl compound having the formula CF.sub.2 ═CX--(CFX').sub.p (OCF.sub.2 CFY).sub.l (O).sub.m (CFY').sub.n A wherein p is 0 or 1; l is 0 to 3; m is 0 to 1; n is 0 to 12; X represents --F, --Cl or --CF 3 ; X' represents --F or --CF 3 ; Y and Y' each represent --F or a C 1-10 perfluoroalkyl group; A represents --CN, --COF, --COOH, --COOR 1 , --COOM or --COONR 2 R 3 ; R 1 represents a C 1-10 alkyl group; R 2 and R 3 each represent --H or R 1 ; M represents an alkali metal atom or a quaternary ammonium group.
Claim 8
Dependent Claim 34 words
The process according to claim 1, wherein the fluorinated ethylenic unsaturated monomer is a fluorinated olefin having the formula CF.sub.2 ═CZZ' wherein Z and Z' each represent --F, --Cl, --H or --CF 3 .
Claim 9
Dependent Claim 50 words
The process according to claim 5, wherein the fluorovinyl compound is the compound having the formula ##STR1## wherein p is 0 or 1; l is 0 to 1; m is 0 to 1; n is 0 to 8; A represents --COOR 1 and R 1 represents a lower alkyl group.
Claim 10
Dependent Claim 14 words
The process according to claim 6, wherein the fluorinated ethylenic unsaturated monomer is tetrafluoroethylene.
Claim 11
Dependent Claim 22 words
The process according to claim 1 wherein the temperature for the copolymerization reaction is in a range of 20° to 90° C.
Claim 12
Dependent Claim 24 words
The process according to claim 1 wherein the pressure in the copolymerization reaction is in a range of 7 to 50 kg./cm 2 .
Claim 13
Dependent Claim 26 words
The process according to claim 1 wherein the concentration of the copolymer in the slurry is controlled to less than 40 wt.% in the copolymerization reaction.

References Cited (Backward Citations)

US3637614A Cited
US3767728A Cited
US4000356A Cited
US4116888A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-03-15 1985-09-14 1986-03-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-03-15 1989-09-14 1990-03-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-03-15 1993-09-14 1994-03-16 $7700.00 Window Closed / Lapsed

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