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US4321331A Expired / Lapsed US ⏱️ 0.0 years remaining

High density ion exchange resins from haloalkylated aromatic polymer

Assignee: Dow Chemical Co
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Filing: 1978-11-06
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Granted: 1982-03-23
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Expires: 1998-11-06
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Abstract

Abstract High density ion exchange resins are prepared from cross-linked, haloalkylated monovinylidene aromatic polymers which have been halogenated in the presence of a Friedel-Crafts catalyst. For example, a cross-linked chloromethylated polystyrene brominated in the presence of ferric chloride (FeCl 3 ) may be subsequently aminated to form a high density anion exchange resin useful in thick process slurries such as those employed in uranium recovery.

Inventors

  • 👤 Alexander H. Widiger, Jr.
  • 👤 Osro W. Randall, III
  • 👤 Steven M. Pulver

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 13:53
CPC Classifications
C; C08; C08F; C08F8/00; C08F8/18; C08F8/20; C08F8/30; C08F8/32

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 83 words
A method for increasing the density of a cross-linked haloalkylated, monovinylidene aromatic polymer, said method comprising the step of contacting the haloalkylated polymer with a brominating agent and a Friedel-Crafts catalyst under conditions sufficient to brominate the haloalkylated polymer such that the density of the haloalkylated polymer is increased and the ratio of the number of haloalkyl groups pendant to the polymer following the halogenation to the number of haloalkyl groups pendant to said polymer prior to halogenation is at least about 0.6.
Claim 2
Independent Claim 83 words
A method for increasing the density of a cross-linked haloalkylated, monovinylidene aromatic polymer, said method comprising the step of contacting the haloalkylated polymer with a brominating agent and a Friedel-Crafts catalyst under conditions sufficient to brominate the haloalkylated polymer such that the density of the haloalkylated polymer is increased and the ratio of the number of haloalkyl groups pendant to the polymer following the halogenation to the number of haloalkyl groups pendant to said polymer prior to halogenation is at least about 0.6.
Claim 3
Dependent Claim 34 words
The method of claim 1 wherein the cross-linked haloalkylated, monovinylidene aromatic polymer is a copolymer of styrene, vinyltoluene, ethylvinylbenzene or vinyl naphthalene and divinylbenzene, divinyltoluene, divinylxylene, divinyl naphthalene, ethylene glycol dimethacrylate or diallyl succinate.
Claim 4
Dependent Claim 49 words
The method of claim 1 wherein the halogenating agent is employed at from about 30 to about 150 mole percent and the Friedel-Crafts catalyst is employed at about 2 to about 50 mole percent, said mole percents being based on the total moles of the monovinylidene aromatic monomer employed.
Claim 5
Independent Claim 86 words
A method for increasing the density of a cross-linked haloalkylated monovinylidene aromatic polymer, said method comprising the steps of contacting the haloalkylated polymer with a brominating or chlorinating agent and an acidic halide at conditions sufficient to brominate or chlorinate the haloalkylated polymer such that the density of the haloalkylated polymer is increased and the ratio of the number of haloalkyl groups pendant to the polymers following halogenation to the number of haloalkyl groups pendant to said polymer prior to halogenation is at least about 0.6.
Claim 6
Independent Claim 86 words
A method for increasing the density of a cross-linked haloalkylated monovinylidene aromatic polymer, said method comprising the steps of contacting the haloalkylated polymer with a brominating or chlorinating agent and an acidic halide at conditions sufficient to brominate or chlorinate the haloalkylated polymer such that the density of the haloalkylated polymer is increased and the ratio of the number of haloalkyl groups pendant to the polymers following halogenation to the number of haloalkyl groups pendant to said polymer prior to halogenation is at least about 0.6.
Claim 7
Dependent Claim 21 words
The method of claim 1 wherein the halogenation is conducted at a temperature from about -10° C. to about 125° C.
Claim 8
Dependent Claim 80 words
The method of claim 1 wherein the halogenating agent is bromine or bromine chloride and is employed at from about 50 to about 125 mole percent and the Friedel-Crafts catalyst is ferric chloride, zinc chloride, antimony chloride or aluminum chloride and is employed at from about 5 to about 25 mole percent, said mole percent being based on the total moles of the monovinylidene aromatic employed, and said method is conducted at between about 5° C. and about 80° C.
Claim 9
Dependent Claim 29 words
A method for preparing ion exchange resins from the halogenated polymer of claim 1 said method comprising the step attaching to said halogenated polymer an ion active exchange group.
Claim 10
Dependent Claim 15 words
The method of claim 7 wherein the ion exchange resin is an anion exchange resin.
Claim 11
Dependent Claim 31 words
The method of claim 8 wherein the ion exchange resin is a weak base anion exchange resin prepared by contacting the halogenated polymer with ammonia or a primary or secondary amine.
Claim 12
Dependent Claim 19 words
The method of claim 9 wherein the primary or secondary amine is methylamine, ethylamine, butylamine, cyclohexylamine, dimethylamine or diethylamine.
Claim 13
Dependent Claim 27 words
The method of claim 8 wherein the ion exchange resin is a strong base anion exchange resin prepared by contacting the halogenated polymer with a tertiary amine.
Claim 14
Dependent Claim 17 words
The method of claim 11 wherein the tertiary amine is trimethylamine, triethylamine, tributylamine, dimethylisopropanolamine or ethylmethyl propylamine.
Claim 15
Dependent Claim 14 words
The method of claim 7 wherein the ion exchange resin is a chelate resin.
Claim 16
Independent Claim 85 words
A method for increasing the density of a cross-linked haloalkylated, monovinylidene aromatic polymer, said method comprising the step of contacting the haloalkylated polymer with from about 30 to 150 mole percent of a brominating or chlorinating agent and from about 2 to about 50 mole percent of an acidic halide at conditions sufficient to brominate or chlorinate the haloaklylated polymer such that the density of the haloalkylated polymer is increased, wherein said mole percents being based on the total moles of the monovinylidene aromatic employed.
Claim 17
Independent Claim 85 words
A method for increasing the density of a cross-linked haloalkylated, monovinylidene aromatic polymer, said method comprising the step of contacting the haloalkylated polymer with from about 30 to 150 mole percent of a brominating or chlorinating agent and from about 2 to about 50 mole percent of an acidic halide at conditions sufficient to brominate or chlorinate the haloaklylated polymer such that the density of the haloalkylated polymer is increased, wherein said mole percents being based on the total moles of the monovinylidene aromatic employed.
Claim 18
Independent Claim 91 words
A method for increasing the density of a cross-linked haloalkylated, monovinylidene aromatic polymer, said method comprising the step of contacting the haloalkylated polymer with from about 0.3 to about 1.5 moles of a brominating or chlorinating agent and from about 0.02 to about 0.5 mole of an acidic halide per mole of monovinylidene aromatic employed in preparing the haloalkylated polymer at temperatures from about -10° C. to about 125° C. and at conditions sufficient to brominate or chlorinate the haloalkylated polymer such that the density of the haloalkylated polymer is increased.
Claim 19
Independent Claim 91 words
A method for increasing the density of a cross-linked haloalkylated, monovinylidene aromatic polymer, said method comprising the step of contacting the haloalkylated polymer with from about 0.3 to about 1.5 moles of a brominating or chlorinating agent and from about 0.02 to about 0.5 mole of an acidic halide per mole of monovinylidene aromatic employed in preparing the haloalkylated polymer at temperatures from about -10° C. to about 125° C. and at conditions sufficient to brominate or chlorinate the haloalkylated polymer such that the density of the haloalkylated polymer is increased.
Claim 20
Independent Claim 121 words
A method for increasing the density of a cross-linked, haloalkylated monovinylidene aromatic polymer, said method comprising the step of contacting the haloalkylated polymer with a brominating, chlorinating or iodinating agent wherein the brominating, chlorinating or iodinating agent is bromine, chlorine, iodine, bromine chloride or iodine chloride and a Friedel-Crafts catalyst wherein the Friedel-Crafts catalyst is a protonic acid or an acidic halide, said contact being conducted at conditions sufficient to brominate, chlorinate or iodinate the haloalkylated polymer such that the density of the haloalkylated polymer is increased and the ratio of the number of haloalkyl groups pendant to the polymer following the halogenation to the number of haloalkyl groups pendant to said polymer prior to halogenation is at least about 0.6.
Claim 21
Independent Claim 121 words
A method for increasing the density of a cross-linked, haloalkylated monovinylidene aromatic polymer, said method comprising the step of contacting the haloalkylated polymer with a brominating, chlorinating or iodinating agent wherein the brominating, chlorinating or iodinating agent is bromine, chlorine, iodine, bromine chloride or iodine chloride and a Friedel-Crafts catalyst wherein the Friedel-Crafts catalyst is a protonic acid or an acidic halide, said contact being conducted at conditions sufficient to brominate, chlorinate or iodinate the haloalkylated polymer such that the density of the haloalkylated polymer is increased and the ratio of the number of haloalkyl groups pendant to the polymer following the halogenation to the number of haloalkyl groups pendant to said polymer prior to halogenation is at least about 0.6.
Claim 22
Dependent Claim 38 words
The method of claim 4 wherein the ratio of the number of haloalkyl groups pendant to the polymer following halogenation to the number of haloalkyl groups pendant to said polymer prior to halogenation is at least about 0.85.
Claim 23
Dependent Claim 23 words
The method of claim 17 wherein the density of the cross-linked haloalkylated monovinylidene aromatic polymer is increased by at least about 10 percent.
Claim 24
Dependent Claim 14 words
The method of claim 1 wherein the halogenating agent is bromine or bromine chloride.

References Cited (Backward Citations)

DE1169122B Cited
DE2218126A1 Cited
US3812061A Cited
JPS5029755A Cited
US3899472A Cited
ZA765165B Cited
ZA767216B Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-03-22 1985-09-21 1986-03-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-03-22 1989-09-21 1990-03-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-03-22 1993-09-21 1994-03-23 $7700.00 Window Closed / Lapsed

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