Abstract An automated assembly, maintenance, and repair system for the construction of a large space structure. The space structure comprises a plurality of trusses and truss junctions that in turn are made up of a plurality of individual struts and nodes. The truss assemblies are progressively built by an assembler trolley as the trolley crawls along the constructed truss. The trolley comprises a forward crawler and a rear crawler joined by an articulated coupler. The crawlers are carried along the structure by belt transports incorporating grippers that engage the truss structure at the nodes. Manipulator arms for strut and node assembly are located on the forward crawler, and the majority of control, power, and communication systems are located in the rear crawler. Cargo canisters filled with component parts for constructing the space structure are carried by the forward crawler. The space structure configuration is determined by the arrangement of the individual struts and nodes during the assembly process.
A structural node adapted to being stored in a stacked array and to being removed therefrom and connected to plural structural strut members which comprises: a hub including a keyway adapted to accept a dog for retaining said hub in a stacked stored position and for selectively releasing said hub; at least two elongated spring legs extending out from said hub; each of said legs having an end and two sides and comprising first and second parallel spring leaves; at least one pin fixed to each first leaf and extending toward the corresponding second leaf and into a hole in said second leaf; and outwardly flared tabs along at least a portion of juxtaposed edges of said first and second leaves, which edges extend outwardly from said hub; whereby flat strut ends having holes corresponding in diameter to said pins may be inserted between each set of first and second leaves from the sides of said legs.
Claim 2
Dependent Claim
157 words
A structural node adapted to being stored in a stacked array and to being removed therefrom and connected to plural structural strut members which comprises: a hub including a keyway adapted to accept a dog for retaining said hub in a stacked stored position and for selectively releasing said hub; at least two elongated spring legs extending out from said hub; each of said legs having an end and two sides and comprising first and second parallel spring leaves; at least one pin fixed to each first leaf and extending toward the corresponding second leaf and into a hole in said second leaf; and outwardly flared tabs along at least a portion of juxtaposed edges of said first and second leaves, which edges extend outwardly from said hub; whereby flat strut ends having holes corresponding in diameter to said pins may be inserted between each set of first and second leaves from the sides of said legs.