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US4348448A Expired / Lapsed US ⏱️ 0.0 years remaining

Molding strip having a curvilinear surface and a method for making same from laminar sheet material

Assignee: Individual
•
Filing: 1981-09-08
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Granted: 1982-09-07
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Expires: 2001-09-08
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Abstract

Abstract The present invention is directed not only to a method for processing composite sheet material comprising a substrate to one flat surface of which a facing has been laminated but also to the resulting article of manufacture. The process permits the facing material to be shaped to a predetermined, curvilinear configuration. This result may be accomplished by incising a groove in that surface of the substrate opposite the surface thereof to which the facing is laminated so as to provide a freeform span of the facing. Adhesive is applied to selected portions of the substrate, and a predetermined charge of foam forming reactants are deposited along the groove. Thereupon the freeform span is bent to the desired configuration and, if required, so maintained while the foam forms and the adhesive sets.

Inventors

  • 👤 Richard R. Cornell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 00:27
CPC Classifications
B; B32; B32B; B32B7/00; B32B7/04; B32B7/12; A; A47; A47B; A47B95/00; A47B95/04; A47B95/043; B29; B29C; B29C44/00; B29C44/02; B29C44/12; B29C44/14; B29C44/16; B29C53/00; B29C53/02; B29C53/04; B32B21/00; B32B21/04; B32B21/08; B32B3/00; B32B3/26; A47B96/00; A47B96/20; A47B96/202; A47B2096/203; A47B2096/204; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/2419; Y10T428/24215; Y10T428/24479; Y10T428/24488; Y10T428/24496; Y10T428/24504; Y10T428/24512; Y10T428/24612

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 114 words
A method for processing a flexible, composite sheet having a substrate to at least one side of which a facing has been laminated, comprising the steps of: incising a groove in the side of the substrate opposite the facing to provide a freeform span of the facing; applying an adhesive to at least selected portions of the substrate; depositing a predetermined charge of foam forming reactants in at least a portion of the groove; folding said sheet about the freeform span to bring the adhesive coated portions of the substrate into contact; maintaining said contact while the adhesive bonds; and, foaming the reactant materials to support at least a portion of the freeform span.
Claim 2
Independent Claim 114 words
A method for processing a flexible, composite sheet having a substrate to at least one side of which a facing has been laminated, comprising the steps of: incising a groove in the side of the substrate opposite the facing to provide a freeform span of the facing; applying an adhesive to at least selected portions of the substrate; depositing a predetermined charge of foam forming reactants in at least a portion of the groove; folding said sheet about the freeform span to bring the adhesive coated portions of the substrate into contact; maintaining said contact while the adhesive bonds; and, foaming the reactant materials to support at least a portion of the freeform span.
Claim 3
Dependent Claim 49 words
A method, as set forth in claim 1, which incorporates the additional steps of: shaping one side surface of the groove to the curvilinear configuration desired for the facing; and, bringing at least a portion of the freeform span into contact with the shaped side surface of the groove.
Claim 4
Dependent Claim 25 words
A method, as set forth in claim 2, which incorporates the additional step of applying an adhesive to the shaped side surface of the groove.
Claim 5
Dependent Claim 29 words
A method, as set forth in claim 3, which incorporates the additional step of maintaining the adhesive coated surfaces in contact until the adhesive bonds the contacting surfaces together.
Claim 6
Dependent Claim 33 words
A method, as set forth in claim 4, which incorporates the additional step of applying a shaping form to at least that portion of the freeform span against which the reactant materials foam.
Claim 7
Dependent Claim 10 words
A molding strip produced by the method of claim 1.
Claim 8
Dependent Claim 76 words
A molding strip comprising: a strip of sheet material in the form of a substrate and a laminar facing secured to the substrate; a groove in the substrate, said groove having spaced side walls with the laminar facing spanning between said side walls; said span of laminar facing defining a surface of curvilinear disposition; and, at least a portion of the laminar facing defining the curvilinear surface being supported and maintained by a foamed plastic material.
Claim 9
Dependent Claim 76 words
A molding strip comprising: a strip of sheet material in the form of a substrate and a laminar facing secured to the substrate; a groove in the substrate, said groove having spaced side walls with the laminar facing spanning between said side walls; said span of laminar facing defining a surface of curvilinear disposition; and, at least a portion of the laminar facing defining the curvilinear surface being supported and maintained by a foamed plastic material.

References Cited (Backward Citations)

US3969868A Cited
US3731449A Cited
US3869106A Cited
US3935049A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-09-06 1986-03-08 1986-09-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-09-06 1990-03-08 1990-09-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-09-06 1994-03-08 1994-09-07 $7700.00 Window Closed / Lapsed

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