Zinc alloy plating baths with condensation polymer brighteners

Claim 2

An aqueous zinc alloy electroplating bath having a pH of from about 0 up to about 8.9 and comprising a conductive aqueous solution containing zinc ions, alloying metal ion selected from the group consisting of nickel ions, cobalt ions and mixtures thereof, and a brightening amount of a brightening additive selected from the group consisting of a monomer of the following general formula and polymers thereof: ##STR9## wherein: n is from 1 to about 6; Y is --OX, --NX 2 , --SO 3 H, --SO 3 M, --COOH, --COOM, --SX, or --CN; X is H, or an alkanol, alkamine, sulfoalkyl, carboxyalkyl, hydroxyaryl, sulfoaryl, carboxyaryl, or aminoaryl having from 1 to about 10 carbon atoms; M is H, Li, Na, K, Be, Mg or Ca; Q is --OR 4 , --N(R 4 ) 2 , --OZ, --OM, or halogen; Z is an aryl group or a substituted aryl group having from about 6 to about 14 carbon atoms; R 1 is H or an alkyl group having from 1 to about 4 carbon atoms; R 2 is H or an alkyl, alkanol, or alkamine group having from 1 to about 4 carbon atoms, or ##STR10## R 3 is H or an alkyl group having from 1 to about 4 carbon atoms, phenyl, substituted-phenyl, or ##STR11## R 4 is H or an alkyl, alkenyl, alkynyl, alkanol, alkenol, alkynol, keto alkyl, keto alkynyl, keto alkenyl, alkamine, alkoxy, polyalkoxyl, sulfoalkyl, carboxyalkyl, mercapto alkyl, or nitriloalkyl group having from 1 to about 12 carbon atoms, phenyl or substituted phenyl or ##STR12## R 5 is H, --OH, or a hydroxyalkyl group having from 1 to about 4 carbon atoms; r is 1 to about 3; and mixtures thereof.

Claim 3

The bath of claim 1 wherein said brightening additive is selected from the group consisting of: Poly[N-(2-hydroxyethyl) nitrilo di-(ethylpropionate)]; Poly[N-(2-hydroxyethyl) nitrilo di-(N'-2-hydroxyethyl)propionamide]; Poly[N-(2-hydroxyethyl)-N-(2-cyanoethyl)-β-amino propionic acid]; Tetra[N-methyl N-cyanomethyl β-amino propionate]pentaerythritol; Poly[N-(hydroxy tert-butyl)β-amino β-methylcarboxy methyl propionate]; Poly[N-(2-hydroxypropyl)β-amino-α-methyl aceto methyl propionate]; Poly[N-(2-hydroxyethyl)β-amino-β-phenyl methyl propionate]; Poly[β-tauryl ethyl propionate]; Poly[N,N-di(2-hydroxyethyl)nitrilo β-methyl propionamide]; Poly[N-(3-hydroxypropyl)β-aminopropionamide-(N'-isopropylsodium sulfonate]; Poly[N-(2-mercaptoethyl) nitrilo di(methyl propionate)]; Poly[N-(2-carboxyethyl)β-amino di(butyl propionate)]; Poly[N-(hydroxyethyl aminoethyl)β-amino(2-methoxyethyl)propionate]; Poly[N-(2-hydroxyethyl) nitrilo di-(2-ethyl hexyl propionate)]; N-(2-hydroxypropyl) nitrilo di-(polyethoxy propionate) where the molecular weight of the polyether group is about 4000; Tetra[N-(2 hydroxyethyl)β-amino propionate]pentaerythritol; and mixtures thereof.

Claim 4

The bath of claim 1 or 2 wherein said brightening additive is present in an amount of from about 0.1 mg/l to about 10 g/l.

Claim 5

The bath of claim 1 or 2 wherein said brightening additive is present in an amount of from about 0.015 g/l to about 2 g/l.

Claim 6

The bath of claim 1 or 2 wherein said bath has a pH of from about 0 to about 6.5.

Claim 7

The bath of claim 1 or 2 wherein said bath has a pH of from about 6.5 to about 8.9 and contains chelating agents to keep the metal ions in solution.

Claim 8

The zinc alloy electroplating bath as defined in claim 1 or 2 wherein said alloying metal ion is nickel.

Claim 9

The zinc alloy electroplating bath as defined in claim 1 or 2 wherein said alloying metal ion is cobalt.

Claim 10

The zinc alloy electroplating bath as defined in claim 1 or 2 wherein said alloying metal ion is a mixture of nickel and cobalt ion.

Claim 11

A process for electroplating a zinc alloy deposit onto a substrate comprising electrodepositing zinc alloy from a conductive aqueous solution containing zinc ions, alloying metal ions selected from the group consisting of nickel ions, cobalt ions and mixture thereof and a brightening amount of a water soluble brightening additive selected from the group consisting of a monomer of the following general formula and polymers thereof: ##STR13## wherein: n is from 1 to about 6; Y is --OX, --NX 2 , --SO 3 H, --SO 3 M, --COOH, --COOM, --SX, or --CN; X is H, or an alkanol, alkamine, sulfoalkyl, carboxyalkyl, hydroxyaryl, sulfoaryl, carboxyaryl, or aminoaryl having from 1 to about 10 carbon atoms; M is H, Li, Na, K, Be, Mg or Ca; Q is --OR 4 , --N(R 4 ) 2 , --OZ, --OM, or halogen; Z is an aryl group or a substituted aryl group having from about 6 to about 14 carbon atoms; R 1 is H or an alkyl group having from 1 to about 4 carbon atoms; R 2 is H or an alkyl, alkanol, or alkamine group having from 1 to about 4 carbon atoms, or ##STR14## R 3 is H or an alkyl group having from 1 to about 4 carbon atoms, phenyl, substituted-phenyl, or ##STR15## R 4 is H or an alkyl, alkenyl, alkynyl, alkanol, alkenol, alkynol, keto alkyl, keto alkynyl, keto alkenyl, alkamine, alkoxy, polyalkoxyl, sulfoalkyl, carboxyalkyl, mercapto alkyl, or nitriloalkyl group having from 1 to about 12 carbon atoms, phenyl or substituted phenyl or ##STR16## R 5 is H, --OH, or a hydroxyalkyl group having from 1 to about 4 carbon atoms; r is 1 to about 3; and mixtures thereof.

Claim 12

A process for electroplating a zinc alloy deposit onto a substrate comprising electrodepositing zinc alloy from a conductive aqueous solution containing zinc ions, alloying metal ions selected from the group consisting of nickel ions, cobalt ions and mixture thereof and a brightening amount of a water soluble brightening additive selected from the group consisting of a monomer of the following general formula and polymers thereof: ##STR13## wherein: n is from 1 to about 6; Y is --OX, --NX 2 , --SO 3 H, --SO 3 M, --COOH, --COOM, --SX, or --CN; X is H, or an alkanol, alkamine, sulfoalkyl, carboxyalkyl, hydroxyaryl, sulfoaryl, carboxyaryl, or aminoaryl having from 1 to about 10 carbon atoms; M is H, Li, Na, K, Be, Mg or Ca; Q is --OR 4 , --N(R 4 ) 2 , --OZ, --OM, or halogen; Z is an aryl group or a substituted aryl group having from about 6 to about 14 carbon atoms; R 1 is H or an alkyl group having from 1 to about 4 carbon atoms; R 2 is H or an alkyl, alkanol, or alkamine group having from 1 to about 4 carbon atoms, or ##STR14## R 3 is H or an alkyl group having from 1 to about 4 carbon atoms, phenyl, substituted-phenyl, or ##STR15## R 4 is H or an alkyl, alkenyl, alkynyl, alkanol, alkenol, alkynol, keto alkyl, keto alkynyl, keto alkenyl, alkamine, alkoxy, polyalkoxyl, sulfoalkyl, carboxyalkyl, mercapto alkyl, or nitriloalkyl group having from 1 to about 12 carbon atoms, phenyl or substituted phenyl or ##STR16## R 5 is H, --OH, or a hydroxyalkyl group having from 1 to about 4 carbon atoms; r is 1 to about 3; and mixtures thereof.

Claim 13

The process of claim 9 wherein said brightening additive is selected from the group consisting of: Poly[N-(2-hydroxyethyl) nitrilo di-(ethylpropionate)]; Poly[N-(2-hydroxyethyl) nitrilo di-(N'-2-hydroxyethyl)propionamide]; Poly[N-(2-hydroxyethyl)-N-(2-cyanoethyl)-β-amino propionic acid]; Tetra[N-methyl N-cyanomethyl β-amino propionate]pentaerythritol; Poly[N-(hydroxy tert-butyl)β-amino β-methylcarboxy methyl propionate]; Poly[N-(2-hydroxypropyl)β-amino-α-methyl aceto methyl propionate]; Poly[N-(2-hydroxyethyl)β-amino-β-phenyl methyl propionate]; Poly[β-tauryl ethyl propionate]; Poly[N,N-di(2-hydroxyethyl)nitrilo β-methyl propionamide]; Poly[N-(3-hydroxypropyl)β-aminopropionamide-(N'-isopropylsodium sulfonate]; Poly[N-(2-mercaptoethyl) nitrilo di(methyl propionate)]; Poly[N-(2-carboxyethyl)β-amino di(butyl propionate)]; Poly[N-(hydroxyethyl aminoethyl)β-amino(2-methoxyethyl)propionate]; Poly[N-(2-hydroxyethyl) nitrilo di-(2-ethyl hexyl propionate)]; N-(2-hydroxypropyl) nitrilo di-(polyethoxy propionate) where the molecular weight of the polyether group is about 4000; Tetra[N-(2-hydroxyethyl)β-amino propionate]pentaerythritol; and mixtures thereof.

Claim 14

The process of claim 10 or 11 wherein said brightening additive is present in an amount of from about 0.1 mg/l to about 10 g/l.

Claim 15

The process of claim 10 or 11 wherein said brightening additive is present in an amount of from about 0.015 g/l to about 2 g/l.

Claim 16

The process of claim 10 or 11 wherein said bath has a pH of from about 0 to about 6.5.

Claim 17

The process of claim 10 or 11 wherein said bath has a pH of about 6.5 to about 8.9 and contains a chelating agent in an amount effective to keep metal ions in solution.

Claim 18

The process of claim 10 or 11 wherein said alloying metal ion is nickel.

Claim 19

The process of claim 10 or 11 wherein said alloying metal ion is cobalt.

Claim 20

The process of claim 10 or 11 wherein said alloying metal ion is a mixture of nickel and cobalt ion.

Claim 21

The process of claim 10 or 11 wherein said bath comprises a trace amount of a metal selected from the group consisting of chromium, titanium, tin, cadmium, indium and mixtures thereof.

Claim 22

The process of claim 10 or 11 wherein said bath comprises aluminum ion in an amount effective to obtain a brightening effect therefrom.

Claim 23

The process of claim 10 or 11 wherein said electrodeposition is carried out at a high current density of from about 10 to about 5000 ASF.