Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
294 words
In an annular exit die for an extrusion head having a tapered die core and an outer casing ring concentrically disposed around the die core and cooperating with said die core to define an annular die gap for fabricating a hollow extrudate, the die core being tapered radially outwardly as measured in a direction toward the die gap, and wherein the radial width of the die gap varies upon relative axial movement between the die core and casing ring, the improvement wherein the casing ring comprises: (a) a lower end; (b) an inner wall defining the outer boundary of the die gap, said wall having: (1) a first step adjacent to the lower end of the die casing ring and having an inner radially undulating circumferential profile and a radially undulating first step edge defining the boundary between the first step and the lower end of the casing ring, and (2) a second radially inwardly disposed step adjacent to the first step and having an inner radially symmetrical profile and a radially symmetrical second step edge defining the boundary between the first step and the second step; (c) the ring steps independently defining the outer boundary of the die gap as a function of relative axial positions of the casing ring and die core; (d) said die core and the casing ring, with the first and second steps thereof, being axially movable with respect to each other to selectively position the die core in cooperating lateral alignment with the first and second steps; and (e) means for axially moving the die core and casing ring, with the first step and second step thereof, with respect to each other to selectively position the die core in cooperating lateral alignment with the first and second steps.
Claim 2
Dependent Claim
294 words
In an annular exit die for an extrusion head having a tapered die core and an outer casing ring concentrically disposed around the die core and cooperating with said die core to define an annular die gap for fabricating a hollow extrudate, the die core being tapered radially outwardly as measured in a direction toward the die gap, and wherein the radial width of the die gap varies upon relative axial movement between the die core and casing ring, the improvement wherein the casing ring comprises: (a) a lower end; (b) an inner wall defining the outer boundary of the die gap, said wall having: (1) a first step adjacent to the lower end of the die casing ring and having an inner radially undulating circumferential profile and a radially undulating first step edge defining the boundary between the first step and the lower end of the casing ring, and (2) a second radially inwardly disposed step adjacent to the first step and having an inner radially symmetrical profile and a radially symmetrical second step edge defining the boundary between the first step and the second step; (c) the ring steps independently defining the outer boundary of the die gap as a function of relative axial positions of the casing ring and die core; (d) said die core and the casing ring, with the first and second steps thereof, being axially movable with respect to each other to selectively position the die core in cooperating lateral alignment with the first and second steps; and (e) means for axially moving the die core and casing ring, with the first step and second step thereof, with respect to each other to selectively position the die core in cooperating lateral alignment with the first and second steps.
Claim 3
Dependent Claim
27 words
The exit die according to claim 1, wherein: (a) the die casing ring steps are tapered radially outwardly as measured in a direction toward the die gap.
Claim 4
Dependent Claim
27 words
The exit die according to claim 2, wherein: (a) the maximum diameter of the die core is slightly less than the diameter of the second step edge.
Claim 5
Dependent Claim
33 words
The exit die according to claim 3, wherein: (a) the second step has a given angle of taper; and (b) the first step has a greater angle of taper than the second step.
Claim 6
Dependent Claim
27 words
The exit die according to claim 4, wherein: (a) the die core angle of taper is approximately equal to the angle of taper of the second step.
Claim 7
Dependent Claim
33 words
The exit die according to claim 5, wherein: (a) the radially undulating profile of the first step only extends part way up said step from the first step edge toward the second step.
Claim 8
Dependent Claim
60 words
The exit die according to any one of claims 1-5, wherein the casing ring comprises: (a) a pair of coaxially nested outer and inner shells, (1) the outer shell defines the first step and the first step edge and the lower end of the casing ring, and (2) the inner shell defines the second step and the second step edge.
Claim 9
Dependent Claim
20 words
The exit die according to claim 7, wherein: (a) the coaxial nested shells are axially adjustable relative to each other.