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US4427789A Expired / Lapsed US ⏱️ 0.0 years remaining

Activation of zeolites

Assignee: Mobil Oil AS
•
Filing: 1982-03-08
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Granted: 1984-01-24
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Expires: 2002-03-08
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Abstract

Abstract A method for enhancing the activity of a crystalline zeolite, including a zeolite having a silica-to-alumina ratio greater than 100, is disclosed which involves compositing and extruding the zeolite with an alumina support matrix, vacuum impregnating the extrudate with an aqueous solution of an alkali metal fluoride, contacting the impregnated extrudate with a warm aqueous solution of an ammonium salt and then calcining the final product.

Inventors

  • 👤 Joseph N. Miale
  • 👤 Clarence D. Chang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 20:29
CPC Classifications
B; B01; B01J; B01J37/00; B01J37/22; B01J37/26; B01J29/00; B01J29/04; B01J29/06; B01J29/40; B01J2229/00; B01J2229/10; B01J2229/26; B01J2229/30; B01J2229/42; B01J29/65; B01J29/70; Y; Y10; Y10S; Y10S423/00; Y10S423/22; Y10S423/23; Y10S423/29; Y10S423/33; Y10S423/36

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 81 words
A method for enhancing the activity of a porous crystalline zeolite having a silica-to-alumina mole ratio greater than about 100 which comprises the steps of (1) compositing same with alumina, (2) impregnating the composite under a vacuum with an aqueous solution of an alkali metal fluoride, (3) contacting the impregnated composite with a warm aqueous solution of an ammonium salt, and (4) calcining the ammonium salt solution contacted material at a temperature of from about 200° C. to about 600° C.
Claim 2
Independent Claim 81 words
A method for enhancing the activity of a porous crystalline zeolite having a silica-to-alumina mole ratio greater than about 100 which comprises the steps of (1) compositing same with alumina, (2) impregnating the composite under a vacuum with an aqueous solution of an alkali metal fluoride, (3) contacting the impregnated composite with a warm aqueous solution of an ammonium salt, and (4) calcining the ammonium salt solution contacted material at a temperature of from about 200° C. to about 600° C.
Claim 3
Dependent Claim 17 words
The method of claim 1 wherein said zeolite has a silica-to-alumina mole ratio greater than about 500.
Claim 4
Dependent Claim 13 words
The method of claim 1 wherein said ammonium salt solution is ammonium nitrate.
Claim 5
Dependent Claim 17 words
The method of claim 1 wherein said zeolite is ZSM-5, ZSM-11, ZSM-12, ZSM-23, ZSM-35, ZSM-38 or ZSM-48.
Claim 6
Dependent Claim 12 words
The method of claim 4 wherein said zeolite is ZSM-5 or ZSM-11.
Claim 7
Dependent Claim 18 words
A zeolite composition having enhanced activity prepared by the method of claim 1, 2, 3, 4 or 5.
Claim 8
Independent Claim 106 words
A method for enhancing the activity of a porous crystalline zeolite having a silica-to-alumina mole ratio greater than about 100 which comprises the steps of (1) compositing same with alumina so that the composite comprises from about 25 weight percent to about 75 weight percent zeolite, (2) extruding the composite to form an extrudate thereof, (3) impregnating the extrudate under a vacuum with an aqueous solution of an alkali metal fluoride, (4) contacting the impregnated extrudate with a warm aqueous solution of an ammonium salt, and (5) calcining the ammonium salt solution contacted material at a temperature of from about 200° C. to about 600° C.
Claim 9
Independent Claim 106 words
A method for enhancing the activity of a porous crystalline zeolite having a silica-to-alumina mole ratio greater than about 100 which comprises the steps of (1) compositing same with alumina so that the composite comprises from about 25 weight percent to about 75 weight percent zeolite, (2) extruding the composite to form an extrudate thereof, (3) impregnating the extrudate under a vacuum with an aqueous solution of an alkali metal fluoride, (4) contacting the impregnated extrudate with a warm aqueous solution of an ammonium salt, and (5) calcining the ammonium salt solution contacted material at a temperature of from about 200° C. to about 600° C.
Claim 10
Dependent Claim 28 words
The method of claim 1 wherein said alkali metal fluoride is selected from the group consisting of lithium fluoride, sodium fluoride, potassium fluoride, rubidium fluoride and cesium fluoride.
Claim 11
Dependent Claim 28 words
The method of claim 7 wherein said alkali metal fluoride is selected from the group consisting of lithium fluoride, sodium fluoride, potassium fluoride, rubidium fluoride and cesium fluoride.
Claim 12
Dependent Claim 17 words
The method of claim 7 wherein said zeolite has a silica-to-alumina mole ratio greater than about 500.
Claim 13
Dependent Claim 13 words
The method of claim 7 wherein said ammonium salt solution is ammonium nitrate.
Claim 14
Dependent Claim 17 words
The method of claim 7 wherein said zeoite is ZSM-5, ZSM-11, ZSM-12, ZSM-23, ZSM-35, ZSM-38 or ZSM-48.
Claim 15
Dependent Claim 12 words
The method of claim 12 wherein said zeolite is ZSM-5 or ZSM-11.
Claim 16
Dependent Claim 13 words
A zeolite composition having enhanced activity prepared by the method of claim 7.

References Cited (Backward Citations)

US3630965A Cited
US3933983A Cited
US4356156A Cited
US4263126A Cited
US4305808A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-01-23 1987-07-25 1988-01-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-01-23 1991-07-25 1992-01-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-01-23 1995-07-25 1996-01-24 $7700.00 Window Closed / Lapsed

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