Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
153 words
A papermakers fabric having two ends joined together by a seam, said fabric comprising: a first layer defined by a first plurality of weft yarns; a second layer defined by a second plurality of weft yarns; a plurality of warp yarns interwoven with said weft yarns to define a first surface on said first layer and a second surface on said second layer, a select number of said warp yarns extending out of each end of said fabric; a first spiral coil and a first stuffer pick disposed across said warp yarns at one end of said fabric; and said select number of warp yarns being sewn back directly into the fabric between said first and second layers after passing around elected portions of at least one of said spiral coil and said stuffer pick, whereby all the elements constituting the seam are generally in line with the tension plane through the fabric.
Claim 2
Dependent Claim
153 words
A papermakers fabric having two ends joined together by a seam, said fabric comprising: a first layer defined by a first plurality of weft yarns; a second layer defined by a second plurality of weft yarns; a plurality of warp yarns interwoven with said weft yarns to define a first surface on said first layer and a second surface on said second layer, a select number of said warp yarns extending out of each end of said fabric; a first spiral coil and a first stuffer pick disposed across said warp yarns at one end of said fabric; and said select number of warp yarns being sewn back directly into the fabric between said first and second layers after passing around elected portions of at least one of said spiral coil and said stuffer pick, whereby all the elements constituting the seam are generally in line with the tension plane through the fabric.
Claim 3
Dependent Claim
25 words
The fabric of claim 1, further comprising an intermediate layer between said first and second layers and defined by a third plurality of weft yarns.
Claim 4
Dependent Claim
31 words
The fabric of claim 2, wherein said select number of warp yarns are sewn back into the fabric between either said first and intermediate layers or said second and intermediate layers.
Claim 5
Dependent Claim
31 words
The fabric of claim 2, wherein said select number of warp yarns are sewn back into the fabric alternately between said first and intermediate layers, and said second and intermediate layers.
Claim 6
Dependent Claim
30 words
The fabric of claim 1, wherein said select number of warp yarns, after being sewn back, emerge from exit points on at least one of said first and second surfaces.
Claim 7
Dependent Claim
47 words
The fabric of claim 1, wherein said first surface defines the face of said fabric and said second surface defines the back of said fabric, and wherein said select number of warp yarns, after being sewn back, emerge from exit points on the back of said fabric.
Claim 8
Dependent Claim
77 words
The fabric of claim 1, further comprising a second spiral coil and a second stuffer pick, both being disposed across said warp yarns at the other end of said fabric; and a second select number of said warp yarns extend out of said other end and are sewn back into the fabric between said first and second layers after passing around selected portions of at least one of said second spiral coil and said second stuffer pick.
Claim 9
Dependent Claim
49 words
The fabric of claim 7, further comprising an elongated pintle inserted into a space created when said first and second spiral coils are arranged in an interdigitated manner, said first and second spiral coils having an outside diameter less than the thickness of the fabric ends at the seam.
Claim 10
Dependent Claim
40 words
The fabric of claim 5, wherein said exit points are arranged as a staggered pattern across a predetermined area of at least one of said first and second surfaces, thereby creating a tapering effect on the ends of said fabric.
Claim 11
Independent Claim
154 words
A method of producing a seam in a multiple layer papermakers fabric comprising the steps of: determining the place on the fabric where a spiral coil is to be inserted; removing a predetermined number of weft yarns in each layer of the fabric at said place; fraying out the ends of the fabric by removing a predetermined number of weft yarns and temporarily leaving a certain number of weft yarns immediately next to the area where the spiral is to be inserted; taking a predetermined number of the warp yarns of a design repeat, passing them around the spiral, and sewing them directly into the fabric between the face and back layers of the fabric, thereby protecting said warp yarn from wear and eliminating a source of seam failure; and causing the sewn back warp yarns to emerge from exit points on at least one of the face and back surfaces of the fabric.
Claim 12
Independent Claim
154 words
A method of producing a seam in a multiple layer papermakers fabric comprising the steps of: determining the place on the fabric where a spiral coil is to be inserted; removing a predetermined number of weft yarns in each layer of the fabric at said place; fraying out the ends of the fabric by removing a predetermined number of weft yarns and temporarily leaving a certain number of weft yarns immediately next to the area where the spiral is to be inserted; taking a predetermined number of the warp yarns of a design repeat, passing them around the spiral, and sewing them directly into the fabric between the face and back layers of the fabric, thereby protecting said warp yarn from wear and eliminating a source of seam failure; and causing the sewn back warp yarns to emerge from exit points on at least one of the face and back surfaces of the fabric.
Claim 13
Dependent Claim
50 words
The method of claim 10, further comprising the steps of inserting a stuffer pick at the same place on the fabric that the spiral coil is located, and passing a select number of the warp yarns around the stuffer pick before the warp yarns are sewn back into the fabric.
Claim 14
Dependent Claim
43 words
The method of claim 10, further comprising the step of arranging said exit points in a staggered pattern across a predetermined area of at least one of said first and second surfaces, thereby creating a tapering effect on the ends of said fabric.
Claim 15
Dependent Claim
39 words
The method of claim 10, further comprising the steps of designating one of the surfaces of the fabric as the back surface, and arranging said exit points in a staggered pattern across a predetermined area of the back surface.