Abstract A method and apparatus are disclosed for marking hot workpieces which are particularly useful in marking weld defects on hot continuous welded pipe immediately after fabrication. The method involves the application of a controlled flow of glass particles to the workpiece which melt and produce a fusion coating on the workpiece. This glossy fusion coating absorbs the iron scale, penetrates to the base metal and adheres well to the hot workpiece. The coating will remain on the workpiece during cutting, sizing and initial cooling operations. Further cooling causes the coating to crack and expose the base metal leaving a bright metal mark resembling a galvanized surface. An improved glass bead dispensing gun having a modified nozzle and marking tube is used to apply the glass particles. The nozzle and marking tube enables the user to deposit an even flow of glass particles onto the workpiece and shield the gun from the hot workpiece. The gun is preferably designed so that a continuous flow of air can be provided for cooling the nozzle and marking tube and preventing clogging, during non-marking periods.
A method of marking a hot metal workpiece using glass particles having a melting point comprising the steps of: (a) providing a hot metal workpiece covered with mill scale and at a temperature not less than the melting point of the glass particles, (b) identifying a place on said work piece to be marked, (c) applying a controlled flow of the glass particles to the place on the hot metal workpiece, (d) allowing the particles to melt and produce a fusion coating on the place on the workpiece which coating absorbs mill scale, and (e) cooling the workpiece at least until the coating cracks and at least a portion of the coating falls off the workpiece thereby removing the mill scale from that portion of the workpiece covered by the fallen portion of the coating and leaving bare metal.
Claim 2
Independent Claim
139 words
A method of marking a hot metal workpiece using glass particles having a melting point comprising the steps of: (a) providing a hot metal workpiece covered with mill scale and at a temperature not less than the melting point of the glass particles, (b) identifying a place on said work piece to be marked, (c) applying a controlled flow of the glass particles to the place on the hot metal workpiece, (d) allowing the particles to melt and produce a fusion coating on the place on the workpiece which coating absorbs mill scale, and (e) cooling the workpiece at least until the coating cracks and at least a portion of the coating falls off the workpiece thereby removing the mill scale from that portion of the workpiece covered by the fallen portion of the coating and leaving bare metal.
Claim 3
Dependent Claim
28 words
The method of claim 1 wherein the glass particles are of a size large enough to prevent packing and not so large as to spill off the workpiece.
Claim 4
Dependent Claim
31 words
The method of claim 1 wherein 15% of the glass particles are at -200 mesh, 45% are at +200 mesh, 25% are at +100 mesh and 15% are at +80 mesh.
Claim 5
Dependent Claim
27 words
The method of claim 1 wherein the glass particles are applied by a glass bead dispensing gun through a nozzle and marking tube attached to the gun.
Claim 6
Dependent Claim
25 words
The method of claim 4 also comprising the step of shielding the gun from the hot workpiece and air cooling the nozzle and marking tube.
Claim 7
Dependent Claim
39 words
The method of claim 4 also comprising the steps of testing the workpiece for defects and activating the gun when a defect is found so that the gun will apply the glass particles to said place on the workpiece.