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US4568705A Expired / Lapsed US ⏱️ 0.0 years remaining

Graft polymer dispersion in a mixture of low molecular weight polyols and polyether polyols and polyurethane foams prepared therefrom

Assignee: BASF Corp
•
Filing: 1985-05-24
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Granted: 1986-02-04
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Expires: 2005-05-24
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Abstract

Abstract A low viscosity, stable graft polymer dispersion is prepared by polymerizing in the presence of a free radical initiator, from about 25 to about 75 weight percent based on the total weight of the dispersion, an ethylenically unsaturated monomer or mixture of monomers, in a polyol mixture comprising (1) from about 25 to about 99 weight percent of a polyol containing from 2 to 8 hydroxyl groups and having an equivalent weight from 30 to about 200, (2) from about 1 to about 75 weight percent of a macromer containing induced unsaturation, said macromer comprising the reaction product of a polyether polyol having an equivalent weight from 100 to 10,000 with a compound having both ethylenic unsaturation and a group selected from the group consisting of a hydroxyl, carboxyl, anhydride, isocyanate and epoxy or mixtures thereof. These graft polymer dispersions are useful for preparing polyurethane products.

Inventors

  • 👤 Oscar M. Grace
  • 👤 Steven E. Wujcik
  • 👤 Duane A. Heyman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 07:50
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/28; C08G18/40; C08G18/63; C08F; C08F290/00; C08F290/02; C08F290/06; C08F290/062

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 166 words
A polyurethane foam prepared by reacting (a) a stable low viscosity graft polymer dispersion prepared by polymerizing in the presence of a free radical initiator from about 25 to about 70 weight percent based on the total weight of the dispersion, an ethylenically unsaturated monomer or mixture of monomers, in a polyol mixture comprising (1) from about 25 to about 99 weight percent of a polyol containing from 2 to 8 hydroxyl groups and having an equivalent weight from about 30 to about 200, and (2) from about 1 to about 75 weight percent of a macromer containing induced unsaturation, said macromer comprising the reaction product of a polyether polyol having an equivalent weight from 100 to 10,000 with a compound having both ethylenic unsaturation and a group selected from the group consisting of a hydroxyl, carboxyl, anhydride, isocyanate, and epoxy group or mixtures thereof, (b) an organic polyisocyanate, (c) a blowing agent, (d) a urethane forming catalyst, (e) foam stabilizers, and optionally (f) flame retardants.
Claim 2
Dependent Claim 166 words
A polyurethane foam prepared by reacting (a) a stable low viscosity graft polymer dispersion prepared by polymerizing in the presence of a free radical initiator from about 25 to about 70 weight percent based on the total weight of the dispersion, an ethylenically unsaturated monomer or mixture of monomers, in a polyol mixture comprising (1) from about 25 to about 99 weight percent of a polyol containing from 2 to 8 hydroxyl groups and having an equivalent weight from about 30 to about 200, and (2) from about 1 to about 75 weight percent of a macromer containing induced unsaturation, said macromer comprising the reaction product of a polyether polyol having an equivalent weight from 100 to 10,000 with a compound having both ethylenic unsaturation and a group selected from the group consisting of a hydroxyl, carboxyl, anhydride, isocyanate, and epoxy group or mixtures thereof, (b) an organic polyisocyanate, (c) a blowing agent, (d) a urethane forming catalyst, (e) foam stabilizers, and optionally (f) flame retardants.
Claim 3
Dependent Claim 38 words
The polyurethane foam of claim 1 wherein the amount of induced unsaturation in the polyol mixture is from about 0.001 mole of unsaturation per mole of polyol mixture to 1.0 mole of unsaturation per mole of polyol mixture.
Claim 4
Dependent Claim 162 words
A polyurethane elastomer prepared by reacting (a) a stable low viscosity graft polymer dispersion prepared by polymerizing in the presence of a free radical initiator from about 25 to about 70 weight percent based on the total weight of the dispersion, an ethylenically unsaturated monomer or mixture of monomers, in a polyol mixture comprising (1) from about 25 to about 99 weight percent of a polyol containing from 2 to 8 hydroxyl groups and having an equivalent weight from about 30 to about 200, and (2) from about 1 to about 75 weight percent of a macromer containing induced unsaturation, said macromer comprising the reaction product of a polyether polyol having an equivalent weight from 100 to 10,000 with a compound having both ethylenic unsaturation and a group selected from the group consisting of a hydroxyl, carboxyl, anhydride, isocyanate, and epoxy group or mixtures thereof, (b) an organic polyisocyanate, (c) a urethane forming catalyst, (d) foam stabilizers, and optionally (e) flame retardants.
Claim 5
Dependent Claim 162 words
A polyurethane elastomer prepared by reacting (a) a stable low viscosity graft polymer dispersion prepared by polymerizing in the presence of a free radical initiator from about 25 to about 70 weight percent based on the total weight of the dispersion, an ethylenically unsaturated monomer or mixture of monomers, in a polyol mixture comprising (1) from about 25 to about 99 weight percent of a polyol containing from 2 to 8 hydroxyl groups and having an equivalent weight from about 30 to about 200, and (2) from about 1 to about 75 weight percent of a macromer containing induced unsaturation, said macromer comprising the reaction product of a polyether polyol having an equivalent weight from 100 to 10,000 with a compound having both ethylenic unsaturation and a group selected from the group consisting of a hydroxyl, carboxyl, anhydride, isocyanate, and epoxy group or mixtures thereof, (b) an organic polyisocyanate, (c) a urethane forming catalyst, (d) foam stabilizers, and optionally (e) flame retardants.
Claim 6
Dependent Claim 27 words
The polyurethane elastomer of claim 3 wherein the amount of induced unsaturation is from about 0.001 to about 1.0 mole of unsaturation per mole of polyol mixture.

References Cited (Backward Citations)

US28715A Cited
US29014A Cited
USRE28715E Cited
USRE29014E Cited
US3931092A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-02-03 1989-08-05 1990-02-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-02-03 1993-08-05 1994-02-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-02-03 1997-08-05 1998-02-04 $7700.00 Window Closed / Lapsed

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