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US4621278A Expired / Lapsed US ⏱️ 0.0 years remaining

Composite film, semiconductor device employing the same and method of manufacturing

Assignee: Sanyo Electric Co Ltd
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Filing: 1985-05-29
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Granted: 1986-11-04
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Expires: 2005-05-29
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Abstract

Abstract A composite film comprises two copper films (11, 12) adhered to and insulated from each other by a thermal setting resin (13) to be shaped in a belt shape. A lead frame is formed by etching one copper film of the composite film such that a plurality of lead patterns (15) are in succession defined including a plurality of leads (16) arranged approximately equispaced to extend in the length direction and the other copper film of the composite film is etched to form supporting patterns (19) corresponding to the respective lead patterns and for supporting the corresponding ones. A semiconductor element (20) is provided in association with the respective lead patterns and the semiconductor element is connected to the respective leads of the corresponding lead patterns by wire bonding, while the respective leads are connected to external terminals (22). The semiconductor element, the lead patterns and a portion of the external terminals are molded with a resin material so that a mold layer (23) is formed and then the composite film is severed for each of the mold layers, whereby a semiconductor device is provided.

Inventors

  • 👤 Norio Miura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 11:17
CPC Classifications
H; H10; H10W; H10W40/00; H10W40/70; H10W40/77; H10W40/778; H10W70/00; H10W70/01; H10W70/04; H10W70/047; H10W70/40; H10W70/451; H10W90/00; H10W90/701; H10W90/751; H10W90/756

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 125 words
A film lead frame comprising a composite film including at least two electrically conductive films pemmanently adhered to and electrically isolated from each other with only thermal setting resin, said resin having a thickness thinner than a thickness necessary for supporting said conductive films, said resin thickness being delected to provide a breakdown voltage larger than a voltage applied to said conductive films, a plurality of lead patterns each independently formed on one surface of said composite film with one of said conductive films, each said lead pattern including a plurality of leads, and a supporting member formed on the other surface of said composite film with the other of said conductive films for supporting said lead pattern to form a substantially continuous conductive film.
Claim 2
Dependent Claim 125 words
A film lead frame comprising a composite film including at least two electrically conductive films pemmanently adhered to and electrically isolated from each other with only thermal setting resin, said resin having a thickness thinner than a thickness necessary for supporting said conductive films, said resin thickness being delected to provide a breakdown voltage larger than a voltage applied to said conductive films, a plurality of lead patterns each independently formed on one surface of said composite film with one of said conductive films, each said lead pattern including a plurality of leads, and a supporting member formed on the other surface of said composite film with the other of said conductive films for supporting said lead pattern to form a substantially continuous conductive film.
Claim 3
Dependent Claim 40 words
A film lead frame in accordance with claim 1, wherein said composite film is formed in a belt shape, and said lead pattern includes the same patterns formed at equispaced intervals disposed in the longitudinal direction of said composite film.
Claim 4
Dependent Claim 29 words
A film lead frame in accordance with claim 1 wherein said supporting member comprises a plurality of supporting patterns formed corresponding to the respective ones of said lead patterns.
Claim 5
Dependent Claim 48 words
A film lead frame in accordance with claim 3, which further comprises areas in which said other conductive film has been removed; and at least one connecting lead formed on the other durface of said composite film at a position where said other conducting film does not exist.
Claim 6
Dependent Claim 32 words
A film lead frame in accordance with claim 4, which further comprises connecting means extending through said thermal setting resin for connecting said leads of said lead patterns and said connecting leads.
Claim 7
Dependent Claim 49 words
A film lead frame in accordance with claim 5, wherein said connecting means comprises passing through holes formed at a position where said lead of said lead pattern and said connecting lead are disposed oppositely across said resin layer, and a conductive material filed in said passing through hole.
Claim 8
Dependent Claim 28 words
A film lead frame in accordance with claim 1, wherein said plurality of leads included in said lead pattern are formed to be electrically independent of each other.
Claim 9
Dependent Claim 34 words
A film lead frame in accordance with claim 7, wherein said supporting member comprises a supporting pattern formed with the other conductive film so as to correspond to each one of said lead patterns.
Claim 10
Dependent Claim 32 words
A film lead frame in accordance with claim 8, wherein said supporting pattern is formed so as to overlap at least a portion of the respective ones of said plurality of leads.
Claim 11
Dependent Claim 56 words
A film lead frame in accordance with claim 9, which further comprises connecting leads formed on the other surface of said composite film with said other conductive film so as to be electrically independent from said supporting pattern and to be connected through said adhesive layer to any one of said leads of aaid lead pattern.
Claim 12
Dependent Claim 69 words
A film lead frame in accordance with claim 1, further comprising areas in which said other conductive film has been removed, thereby rendering said supporting member partially discontinuous, said removed areas underlying a portion of said lead pattern, and the unremoved areas also underlying a portion of said lead pattern, whereby the unremoved areas of said other conductive film cooperate with said lead patterns to support said composite film.
Claim 13
Dependent Claim 40 words
A film lead frame in accordance with claim 11, wherein said composite film is formed in a belt shape, and said lead pattern includes the same patterns formed at equispaced intervals disposed in the longitudinal direction of said composite film.
Claim 14
Dependent Claim 29 words
A film lead frame in accordance with claim 11, wherein said supporting member comprises a plurality of supporting patterns formed corresponding to the respective ones of said lead patterns.
Claim 15
Dependent Claim 37 words
A film lead frame in accordance with claim 13, which further comprises at least one connecting lead formed on the other surface of said composite film at a position where said other conducting film does not exist.
Claim 16
Dependent Claim 30 words
A film frame in accordance with claim 14, whichcfurther comprises connecting means extending through said thermal setting resin for connecting said leads of said lead patterns and said connecting leads.
Claim 17
Dependent Claim 42 words
A film lead frame in accordance with claim 15, wherein said connecting means comprises through holes formed at the position where said lead of said lead pattern and said connecting lead are overlapped, and a conductive material filled in said through hole.
Claim 18
Dependent Claim 28 words
A film lead frame in accordance with claim 11, wherein said plurality of leads included in said lead pattern are formed to be electrically independnet of each other.
Claim 19
Dependent Claim 34 words
A film lead frame in accordance with claim 17, wherein said supporting member comprises a supporting pattern formed with the other conductive film so as to correspond to each one of said lead patterns.
Claim 20
Dependent Claim 32 words
A film lead frame in accordance with claim 18, wherein said supporting pattern is formed so as to overlap at least a portion of the respective ones of said plurality of leads.
Claim 21
Dependent Claim 56 words
A film lead frame in accordacne with claim 19, which further comprises connecting leads formed on the other surface of said composite film with said other conductive film so as to be electrically independent from said supporting pattern and to be connected through said adhesive layer to any one of said leads of said lead pattern.

References Cited (Backward Citations)

US3763404A Cited
US3768986A Cited
US3838984A Cited
US4191800A Cited
US4132856A Cited
US4353954A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-11-03 1990-05-05 1990-11-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-11-03 1994-05-05 1994-11-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-11-03 1998-05-05 1998-11-04 $7700.00 Window Closed / Lapsed

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