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US4683326A Expired / Lapsed US ⏱️ 0.0 years remaining

Solvent-free crystallization of pentaerythritol tetrakis-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] and the novel alpha-crystalline form thereof

Assignee: BASF Corp
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Filing: 1986-07-10
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Granted: 1987-07-28
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Expires: 2006-07-10
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Abstract

Abstract Seeding a melt of pentaerythritol tetrakis-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] with a small amount of the crystalline β-, δ- or λ-modification of this compound in an extruder, kneader or internal mixer at 70°-130° C. gives, within a few minutes, pure crystalline product without the use of a hitherto mandatory and environmentally undesirable solvent. Also described is a novel crystalline thermostable λ-modification of pentaerythritol tetrakis-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate].

Inventors

  • 👤 Ivan Orban
  • 👤 Werner Fussenegger

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 07:28
CPC Classifications
C; C07; C07C; C07C67/00; C07C67/48; C07C67/52; C07C69/00; C07C69/66; C07C69/73; C07C69/732

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 60 words
A process for the complete, solvent-free crystallisation of pentaerythritol tetrakis-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], which comprises seeding a melt of this compound in an extruder, a kneader or an internal mixer with at least 0.1 to 5% by weight, based on said melt, of the β-, δ- or λ-crystal modification of said compound, at a temperature in the range from 70° to 130° C.
Claim 2
Dependent Claim 60 words
A process for the complete, solvent-free crystallisation of pentaerythritol tetrakis-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], which comprises seeding a melt of this compound in an extruder, a kneader or an internal mixer with at least 0.1 to 5% by weight, based on said melt, of the β-, δ- or λ-crystal modification of said compound, at a temperature in the range from 70° to 130° C.
Claim 3
Dependent Claim 24 words
A process according to claim 1, which comprises using the melt obtained direct from the transesterification of methyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate with pentaerythritol as crystallisation melt.
Claim 4
Dependent Claim 13 words
A process according to claim 1 which is carried out in an extruder.
Claim 5
Dependent Claim 11 words
A process according to claim 3 which is carried out continuously.
Claim 6
Dependent Claim 16 words
A process according to claim 1, wherein the melt is seeded with crystals of the λ-modification.
Claim 7
Dependent Claim 30 words
A process according to claim 1, wherein the seed crystals are used in an amount of 0.1 to 2, preferably of 0.8 to 1.2% by weight, based on the melt.
Claim 8
Dependent Claim 40 words
A process according to claim 1, which comprises seeding the melt obtained from the transesterification of methyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate with pentaerythritol at 70°-130° C. with 0.5 to 5% by weight, based on the melt, of the λ-crystal modification of pentaerythritol tetrakis-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate].
Claim 9
Dependent Claim 29 words
A process according to claim 1, wherein crystallisation is carried out at a temperature in the range from 70° C. to the melt temperature of the respective seed crystals.
Claim 10
Dependent Claim 18 words
A process according to claim 8, wherein crystallisation is carried out in the temperature range from 90°-110° C.
Claim 11
Dependent Claim 95 words
The λ-modification of pentaerythritol tetrakis-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], characterised by an X-ray diffraction pattern which exhibits lines of very high intensity at an interplanar spacing of 5.24, 8.4 and 12.4 Å, lines of strong intensity at an interplanar spacing of 4.62, 6.3, 6.6, 6.7, 7.2 and 13.3 Å, lines of medium intensity at an interplanar spacing of 3.78, 3.99, 4.14, 4.22, 4.25, 4.35, 4.44, 4.74, 4.84, 4.98, 5.06, 5.63, 6.0, 9.2 and 11.7 Å, and lines of weak intensity at an interplanar spacing of 3.38, 3.43, 3.72, 3.82, 4.03, 4.40, 4.79, 5.52, 7.0, 10.0, 12.2 and 17.7 Å.
Claim 12
Dependent Claim 95 words
The λ-modification of pentaerythritol tetrakis-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], characterised by an X-ray diffraction pattern which exhibits lines of very high intensity at an interplanar spacing of 5.24, 8.4 and 12.4 Å, lines of strong intensity at an interplanar spacing of 4.62, 6.3, 6.6, 6.7, 7.2 and 13.3 Å, lines of medium intensity at an interplanar spacing of 3.78, 3.99, 4.14, 4.22, 4.25, 4.35, 4.44, 4.74, 4.84, 4.98, 5.06, 5.63, 6.0, 9.2 and 11.7 Å, and lines of weak intensity at an interplanar spacing of 3.38, 3.43, 3.72, 3.82, 4.03, 4.40, 4.79, 5.52, 7.0, 10.0, 12.2 and 17.7 Å.
Claim 13
Dependent Claim 48 words
A process for the preparation of the λ-modification according to claim 10, which comprises heating a melt of pentaerythritol tetrakis-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] which contains δ-crystals of this compound, while mixing thoroughly, to a temperature in the range from 90° C. to the melting point of the system consisting of melt/δ-crystals.

References Cited (Backward Citations)

AU288839A Cited
US4085132A Cited
CA1177092A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-07-27 1991-01-26 1991-07-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-07-27 1995-01-26 1995-07-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-07-27 1999-01-26 1999-07-28 $7700.00 Window Closed / Lapsed

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