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US4689249A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for applying a coat of adhesively bonded expanded mineral grains to a surface of a structure

Assignee: MICAFORM A CORP OF DENMARK AS
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Filing: 1985-05-02
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Granted: 1987-08-25
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Expires: 2005-05-02
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Abstract

Abstract A granular expanded mineral material, e.g. vermiculite, is caused to move in the form of a free flow (28) through a mist (46) produced by an atomizer (29). A waterglass solution and a hardener therefor are supplied through conduits (32,43) and (33,42) respectively, to the intrior of the atomizer (29) for co-atomization to produce said mist (46). A small amount of hydrophobizing agent non-emulsifiable in the waterglass solution is introduced into the stream of waterglass solution in the conduit (32,43). An in-line mixer (53) is built into that conduit immediately ahead of its exit (45) to the atomizer. By passing through the atomized mist (46) the grains of the expanded mineral material are individually coated with a film of waterglass solution and hardener with hydrophobizing agent finely distributed therein. The film-coated granular material is immediately thereafter pneumatically conveyed to a place of deposition on a surface, e.g. a roof surface, and is spread thereon and lightly compressed to form a firmly coherent, water repellent coat on that surface.

Inventors

  • 👤 Soren Thygesen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 23:04
CPC Classifications
E; E04; E04D; E04D7/00; E04D7/005; E04D15/00; E04D15/07

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 152 words
A method of applying a coat of adhesively bonded expanded mineral grains to a surface of a structure, comprising the steps of causing a granular expanded mineral material to move in the form of a free flow (28) through an atomized spray (46) of an adhesive consisting of a solution of waterglass and a hardener therefor in such a manner as to form a film coating of said adhesive on the surface of each grain, and conveying the spray coated granular material, immediately after it has been thus produced, to the surface to be coated, depositing it on that surface and then spreading, compressing and smoothing it to form a coherent layer of a desired geometrical surface configuration, characterized in that a small amount of a hydrophobizing agent, which is non-emulsifiable in the adhesive, is introduced into the adhesive and is uniformly distributed therein by mechanical forces immediately before the atomizing operation.
Claim 2
Independent Claim 152 words
A method of applying a coat of adhesively bonded expanded mineral grains to a surface of a structure, comprising the steps of causing a granular expanded mineral material to move in the form of a free flow (28) through an atomized spray (46) of an adhesive consisting of a solution of waterglass and a hardener therefor in such a manner as to form a film coating of said adhesive on the surface of each grain, and conveying the spray coated granular material, immediately after it has been thus produced, to the surface to be coated, depositing it on that surface and then spreading, compressing and smoothing it to form a coherent layer of a desired geometrical surface configuration, characterized in that a small amount of a hydrophobizing agent, which is non-emulsifiable in the adhesive, is introduced into the adhesive and is uniformly distributed therein by mechanical forces immediately before the atomizing operation.
Claim 3
Dependent Claim 20 words
A method as in claim 1, characterized in that the hydrophobizing agent is a silicone product emulsified in a liquid.
Claim 4
Dependent Claim 21 words
A method as in claim 2, characterizied in that the emulsified silicone product is a stable, water dilutable non-ionic polydimethyl siloxane.
Claim 5
Dependent Claim 22 words
A method as claimed in claim 3, characterized in that the ratio of emulsified silicone product to waterglass is 1-3% by weight.
Claim 6
Dependent Claim 16 words
A method as in claim 1, characterized in that the granular expanded mineral material is vermiculite.
Claim 7
Dependent Claim 35 words
A method as in claim 1, characterized in that the film coated granular material is pneumatically conveyed directly from the place of film coating to the place of deposition on the surface to be coated.
Claim 8
Dependent Claim 22 words
A method as claimed in claim 4, characterized in that the ratio of emulsified silicone product to waterglass is 1.5-2.5% by weight.

References Cited (Backward Citations)

US1978125A Cited
US4179535A Cited
US4491608A Cited
EP0106246A1 Cited
US4520073A Cited
US4525388A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-08-24 1991-02-23 1991-08-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-08-24 1995-02-23 1995-08-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-08-24 1999-02-23 1999-08-25 $7700.00 Window Closed / Lapsed

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