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US4720532A Expired / Lapsed US ⏱️ 0.0 years remaining

Organopolysilazane precursors to silicon nitride-rich mixed SiC/Si3 N4

Assignee: Massachusetts Institute of Technology
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Filing: 1986-08-22
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Granted: 1988-01-19
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Expires: 2006-08-22
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Abstract

Abstract A method for preparing preceramic polymers is disclosed. This method includes the steps of (1) reacting in solution anhydrous ammonia with a mixture of R 1 SiHX 2 (where R 1 is a lower alkyl group having from 1 to about 6 carbon atoms, a substituted or unsubstituted cycloalkyl group having from 3 to about 6 carbon atoms, a substituted or unsubstituted lower alkenyl group having from 2 to about 6 carbon atoms, or a substituted or unsubstituted lower aryl group having from 6 to about 10 carbon atoms, and X is a halogen) and RSiX 3 (where R is H, a lower alkyl group having from 1 to about 6 carbon atoms, a substituted or unsubstituted cycloalkyl group having from 3 to about 6 carbon atoms, a substituted or unsubstituted lower alkenyl group having from 2 to about 6 carbon atoms, or a substituted or unsubstituted lower aryl group having from 6 to about 10 carbon atoms), thereby forming a mixture of precursor polymers; and reacting the precursor polymers in the presence of a basic catalyst capable of deprotonating the NH functions in the precursor polymers to form the preceramic polymer. Preferably, this preceramic polymer is treated with an electrophile compound. Pyrolyzing the polymer in an inert gas stream or ammonia atmosphere to form a ceramic material is also disclosed.

Inventors

  • 👤 Dietmar Seyferth
  • 👤 Joanne M. Schwark

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 12:37
CPC Classifications
C; C08; C08G; C08G77/00; C08G77/60; C08G77/62; C04; C04B; C04B35/00; C04B35/515; C04B35/56; C04B35/565; C04B35/571; C04B35/58; C04B35/584; C04B35/589

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 191 words
A method for preparing preceramic organosilicon polymers, wherein the method comprises: (a) reacting in solution anhydrous ammonia with a mixture of R 1 SiHX 2 , wherein R 1 is a lower alkyl group having from 1 to about 6 carbon atoms, a substituted or unsubstituted cycloalkyl group having from 3 to about 6 carbon atoms, a substituted or unsubstituted lower alkenyl group having from 2 to about 6 carbon atoms, or a substituted or unsubstituted lower aryl group having from 6 to about 10 carbon atoms, and X is a halogen, and RSiX 3 wherein R is H. a lower alkyl group having from 1 to about 6 carbon atoms, a substituted or unsubstituted cycloalkyl group having from 3 to about 6 carbon atoms, or a substituted or unsubstituted lower alkenyl group having from 2 to about 6 carbon atoms, or a substituted or unsubstituted lower aryl group having from 6 to about 10 carbon atoms, thereby forming a mixture of precursor polymers; and (b) reacting said precursor polymers in the presence of a basic catalyst capable of deprotonating the NH functions in said precursors to form said preceramic polymer.
Claim 2
Independent Claim 191 words
A method for preparing preceramic organosilicon polymers, wherein the method comprises: (a) reacting in solution anhydrous ammonia with a mixture of R 1 SiHX 2 , wherein R 1 is a lower alkyl group having from 1 to about 6 carbon atoms, a substituted or unsubstituted cycloalkyl group having from 3 to about 6 carbon atoms, a substituted or unsubstituted lower alkenyl group having from 2 to about 6 carbon atoms, or a substituted or unsubstituted lower aryl group having from 6 to about 10 carbon atoms, and X is a halogen, and RSiX 3 wherein R is H. a lower alkyl group having from 1 to about 6 carbon atoms, a substituted or unsubstituted cycloalkyl group having from 3 to about 6 carbon atoms, or a substituted or unsubstituted lower alkenyl group having from 2 to about 6 carbon atoms, or a substituted or unsubstituted lower aryl group having from 6 to about 10 carbon atoms, thereby forming a mixture of precursor polymers; and (b) reacting said precursor polymers in the presence of a basic catalyst capable of deprotonating the NH functions in said precursors to form said preceramic polymer.
Claim 3
Dependent Claim 19 words
The method of claim 1 further comprising the additional step of treating said preceramic polymer with an electrophile compound.
Claim 4
Dependent Claim 25 words
The method of claim 1 wherein X is Cl, R 1 is a lower alkyl group and R is H or a lower alkyl group.
Claim 5
Dependent Claim 12 words
The method of claim 3 wherein R 1 is CH 3 .
Claim 6
Dependent Claim 13 words
The method of claim 4 wherein R is H or CH 3 .
Claim 7
Dependent Claim 10 words
The preceramic polymer formed by the method of claim 2.
Claim 8
Dependent Claim 10 words
The preceramic polymer formed by the method of claim 4.
Claim 9
Dependent Claim 10 words
The preceramic polymer formed by the method of claim 5.
Claim 10
Dependent Claim 23 words
The method of claim 1 wherein the mole ratio of R 1 SiHX 2 :RSiX 3 is from about 8:1 to about 1:6.
Claim 11
Dependent Claim 15 words
The method of claim 9 wherein the mole ratio is about 8:1 to about 1:2.
Claim 12
Dependent Claim 23 words
The method of claim 3 wherein the mole ratio of R 1 SiHX 2 :RSiX 3 is from about 8:1 to about 1:6.
Claim 13
Dependent Claim 15 words
The method of claim 11 wherein the mole ratio is about 6:1 to about 1:2.
Claim 14
Dependent Claim 23 words
The method of claim 4 wherein the mole ratio of R 1 SiHX 2 :RSiX 3 is from about 6:1 to about 1:6.
Claim 15
Dependent Claim 15 words
The method of claim 13 wherein the mole ratio is about 6:1 to about 1:2.
Claim 16
Dependent Claim 15 words
The method of claim 14 wherein the mole ratio is about 6:1 to about 3:1.
Claim 17
Dependent Claim 15 words
The method of claim 14 wherein the mole ratio is about 2:1 to about 1:2.
Claim 18
Dependent Claim 23 words
The method of claim 5 wherein the mole ratio of R 1 SiHX 2 :RSiX 3 is from about 6:1 to about 1:2.
Claim 19
Dependent Claim 15 words
The method of claim 17 wherein the mole ratio is about 6:1 to about 3:1.
Claim 20
Dependent Claim 15 words
The method of claim 14 wherein the mole ratio is about 2:1 to about 1:2.
Claim 21
Dependent Claim 48 words
The method of claim 1 wherein said basic catalyst is selected from the group consisting of alkali metals, alkali and alkaline earth metal hydrides, complex metal hydrides, alkali metal alkoxides, alkali metal and alkaline earth metal amides, alkali and alkaline earth metal silylamides and alkali metal organic compounds.
Claim 22
Dependent Claim 27 words
The method of claim 2 wherein the electrophile has the formula E--X 1 an organic or silyl group. and X 1 is a halide, sulfate or sulfonate.
Claim 23
Dependent Claim 15 words
The method of claim 21 wherein E is a lower alkyl group or silyl group.

References Cited (Backward Citations)

US3108985A Cited
US3853567A Cited
US3892583A Cited
US4310651A Cited
US4312970A Cited
US4482669A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-01-18 1991-07-20 1992-01-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-01-18 1995-07-20 1996-01-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-01-18 1999-07-20 2000-01-19 $7700.00 Window Closed / Lapsed

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