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US4746366A Expired / Lapsed US ⏱️ 0.0 years remaining

Process and lacquer for the production of scratch-resistant coatings

Assignee: Fraunhofer-Gesellschaft zur Förderung der Angewandten Forschung eV
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Filing: 1986-03-17
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Granted: 1988-05-24
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Expires: 2006-03-17
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Abstract

Abstract To produce scratch-resistant coatings, a lacquer which has been obtained byydrolytic polycondensation of at least one titanium or zirconium compound, at least one organofunctional silane and, if appropriate, at least one inorganic oxide component is applied to a substrate and the resulting coating is hardened by heating.

Inventors

  • 👤 Gottfried Philipp
  • 👤 Helmut Schmidt

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 14:34
CPC Classifications
C; C08; C08G; C08G77/00; C08G77/48; C08G77/58; C09; C09D; C09D183/00; C09D183/14; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31507; Y10T428/31652; Y10T428/31663

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 219 words
A process for the production of scratch-resistant transparent coatings, which comprises applying to a substrate, and hardening, a lacquer which has been obtained by hydrolytic precondensation of (a) at least one zirconium compound, which is soluble in the reaction medium, of the formula I: MR.sub.4 (I) in which M denotes zirconium and R represents halogen, hydroxyl, alkoxy, acyloxy or a chelating ligand; and (b) at least one organo functional silane of the formula II: R.sub.m '(R"Y).sub.n SiX.sub.(4-m-n) (II) in which R' denotes alkyl or alkenyl, R" represents alkylene or alkenylene, wherein said R' or R" radicals are uninterrupted or are interrupted by oxygen or sulfur atoms or --NH-- groups, X denotes hydrogen, halogen, hydroxyl, alkoxy, acyloxy or the group --NR"' 2 , wherein R"' is hydrogen or alkyl or one of each, Y is halogen or an unsubstituted or substituted amino, amide, aldehyde, alkylcarbonyl, carboxyl, mercapto, cyano, alkoxy, alkoxycarbonyl, sulfonic acid, phosphoric acid, acryloxy, methacryloxy, epoxy or vinyl group; m and n have the value 0, 1, 2 or 3, and m+n have the value 1, 2 or 3, with a smaller amount of water than the stoichiometrically required amount for complete hydrolysis of the hydrolyzable groups; and subsequently further condensing the reaction mixture by adding at least an amount of water required to hydrolyze the remaining hydrolyzable groups.
Claim 2
Dependent Claim 219 words
A process for the production of scratch-resistant transparent coatings, which comprises applying to a substrate, and hardening, a lacquer which has been obtained by hydrolytic precondensation of (a) at least one zirconium compound, which is soluble in the reaction medium, of the formula I: MR.sub.4 (I) in which M denotes zirconium and R represents halogen, hydroxyl, alkoxy, acyloxy or a chelating ligand; and (b) at least one organo functional silane of the formula II: R.sub.m '(R"Y).sub.n SiX.sub.(4-m-n) (II) in which R' denotes alkyl or alkenyl, R" represents alkylene or alkenylene, wherein said R' or R" radicals are uninterrupted or are interrupted by oxygen or sulfur atoms or --NH-- groups, X denotes hydrogen, halogen, hydroxyl, alkoxy, acyloxy or the group --NR"' 2 , wherein R"' is hydrogen or alkyl or one of each, Y is halogen or an unsubstituted or substituted amino, amide, aldehyde, alkylcarbonyl, carboxyl, mercapto, cyano, alkoxy, alkoxycarbonyl, sulfonic acid, phosphoric acid, acryloxy, methacryloxy, epoxy or vinyl group; m and n have the value 0, 1, 2 or 3, and m+n have the value 1, 2 or 3, with a smaller amount of water than the stoichiometrically required amount for complete hydrolysis of the hydrolyzable groups; and subsequently further condensing the reaction mixture by adding at least an amount of water required to hydrolyze the remaining hydrolyzable groups.
Claim 3
Dependent Claim 52 words
The process as claimed in claim 1, wherein 20 to 40 mole % of component (a), 40 to 80 mole % of component (b) and not more than 40 mole % of component (c), based on the total number of moles of the starting components, have been used to produce the lacquer.
Claim 4
Dependent Claim 25 words
The process as claimed in claim 1, wherein the further condensation has been carried out in the presence of an acid or basic condensation catalyst.
Claim 5
Dependent Claim 30 words
The process as claimed in claim 1, wherein the amount of water employed for the precondensation has been introduced by means of moisture-containing adsorbents, water-containing organic solvents or hydrated salts.
Claim 6
Dependent Claim 30 words
The process as claimed in claim 1, wherein the lacquer coating applied is hardened by heat treatment at a temperature up to 150° C., preferably at 60° to 130° C.
Claim 7
Dependent Claim 32 words
The process as claimed in claim 1, wherein customary lacquer additives, such as organic diluents, flow control agents, colorants, UV stabilizers, fillers, viscosity regulators or oxidation inhibitors, are incorporated in the lacquer.
Claim 8
Dependent Claim 180 words
A lacquer for scratch-resistant transparent coatings, produced by hydrolytic precondensation of (a) at least one zirconium compound, which is soluble in the reaction medium, of the formula I: MR.sub.4 (I) in which M denotes zirconium and R represents halogen, hydroxyl, alkoxy, acyloxy or a chelating ligand; and (b) at least one organo functional silane of the formula II: R.sub.m '(R"Y).sub.n SiX(.sub.4-m-n) (II) in which R; denotes alkyl or alkenyl, R" represents alkylene or alkenylene, wherein said R' or R" radicals are uninterrupted or are interrupted by oxygen or sulfur atoms or --NH-- groups, X denotes hydrogen, halogen, hydroxyl, alkoxy, acyloxy or the group --NR"' 2 wherein R"' is hydrogen or alkyl or one of each, Y is halogen or an unsubstituted or substituted amino, amide, aldehyde, alkylcarbonyl, carboxyl, mercapto, cyano, alkoxy, alkoxycarbonyl, sulfonic acid, phosphoric acid, acryloxy, methacryloxy, epoxy or vinyl group; m and n have the value 0, 1, 2 or 3, and m+n have the value 1, 2 or 3, with a smaller amount of water than the stoichiometrically required amount for complete hydrolysis of the hydrolyzable groups.
Claim 9
Dependent Claim 180 words
A lacquer for scratch-resistant transparent coatings, produced by hydrolytic precondensation of (a) at least one zirconium compound, which is soluble in the reaction medium, of the formula I: MR.sub.4 (I) in which M denotes zirconium and R represents halogen, hydroxyl, alkoxy, acyloxy or a chelating ligand; and (b) at least one organo functional silane of the formula II: R.sub.m '(R"Y).sub.n SiX(.sub.4-m-n) (II) in which R; denotes alkyl or alkenyl, R" represents alkylene or alkenylene, wherein said R' or R" radicals are uninterrupted or are interrupted by oxygen or sulfur atoms or --NH-- groups, X denotes hydrogen, halogen, hydroxyl, alkoxy, acyloxy or the group --NR"' 2 wherein R"' is hydrogen or alkyl or one of each, Y is halogen or an unsubstituted or substituted amino, amide, aldehyde, alkylcarbonyl, carboxyl, mercapto, cyano, alkoxy, alkoxycarbonyl, sulfonic acid, phosphoric acid, acryloxy, methacryloxy, epoxy or vinyl group; m and n have the value 0, 1, 2 or 3, and m+n have the value 1, 2 or 3, with a smaller amount of water than the stoichiometrically required amount for complete hydrolysis of the hydrolyzable groups.
Claim 10
Dependent Claim 31 words
A lacquer as claimed in claim 7, in which the amount of water employed for the precondensation has been introduced by means of moisture-containing adsorbents, water-containing organic solvents or hydrated salt.
Claim 11
Dependent Claim 35 words
A lacquer as claimed in claim 7, which has been further condensed by addition of at least the amount of water required for hydrolysis of the remaining hydrolyzable groups and, if appropriate, a condensation catalyst.
Claim 12
Dependent Claim 29 words
A lacquer as claimed in claim 7, which contains the customary laquer additives, such as organic diluents, flow control agents, colorants, UV stabilizers, fillers, viscosity regulators or oxidation inhibitors.
Claim 13
Dependent Claim 76 words
The process as claimed in claim 1, which further comprises adding at least one oxide, which is soluble in the reaction medium and is relatively non-volatile, of an element of main groups Ia to Va or sub-groups IVb or Vb of the periodic table, with the exception of zirconium, or at least one compound of one of these elements which is soluble in the reaction medium and forms a relatively non-volatile oxide under the reaction conditions.
Claim 14
Dependent Claim 75 words
A lacquer as claimed in claim 7, which further comprises at least one oxide, which is soluble in the reaction medium and is relatively non-volatile, of an element of main groups Ia to Va or sub-groups IVb or Vb of the periodic table, with the exception of zirconium, or at least one compound of one of these elements which is soluble in the reaction medium and forms a relatively non-volatile oxide under the reaction conditions.
Claim 15
Dependent Claim 26 words
The process as claimed in claim 1, wherein said compound having the formula I is tetrapropyl zirconate and said compound having the formula II is 3-glycidoxypropyltrimethoxysilane.
Claim 16
Dependent Claim 26 words
The lacquer as claimed in claim 7, wherein said compound having the formula I is tetrapropyl zirconate and said compound having the formula II is 3-glycidoxypropyltrimethoxysilane.
Claim 17
Dependent Claim 15 words
The process as claimed in claim 1, wherein said substrate is a plastic optical lens.

References Cited (Backward Citations)

US3270382A Cited
US3395036A Cited
US3412063A Cited
JPS564973A Cited
US4405679A Cited
US4378250A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-05-24 1991-11-23 1992-05-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-05-24 1995-11-23 1996-05-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-05-24 1999-11-23 2000-05-24 $7700.00 Window Closed / Lapsed

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