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US4816116A Expired / Lapsed US ⏱️ 0.0 years remaining

Semiconductor wafer transfer method and arm mechanism

Assignee: Texas Instruments Inc
•
Filing: 1987-11-03
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Granted: 1989-03-28
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Expires: 2007-11-03
📄 Original PDF 🌐 Google Patents

Abstract

Abstract A complete integrated circuit processing module, wherein multiple processing stations, each with its own vacuum isolation, are located inside a single module which is held at hard vacuum. A wafer transport arm mechanism permits interchange of wafers among the processing stations and a load lock. The load lock is equipped to remove and replace wafers from a vacuum-sealed wafer carrier. The wafers remain face-down and under hard vacuum during all the wafers handling steps.

Inventors

  • 👤 Cecil J. Davis
  • 👤 Robert Matthews
  • 👤 Randall C. Hildenbrand

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 05:48
CPC Classifications
H; H10; H10P; H10P72/00; H10P72/30; H10P72/33; H10P72/3306; H10P72/04; H10P72/0451; H10P72/0466; H10P72/34; H10P72/3406; Y; Y10; Y10S; Y10S414/00; Y10S414/135; Y10S414/137; Y10S414/139; Y10S414/141

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 77 words
A wafer transfer arm for transferring semiconductor wafers, comprising: an arm, extensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; support means at the distal end of the wafer transfer arm, wherein the support means is for supporting a wafer substantially by edge contact alone; and wherein the support means comprises: a plurality of pins substantially at right angles to the plane of a supported wafer.
Claim 2
Dependent Claim 77 words
A wafer transfer arm for transferring semiconductor wafers, comprising: an arm, extensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; support means at the distal end of the wafer transfer arm, wherein the support means is for supporting a wafer substantially by edge contact alone; and wherein the support means comprises: a plurality of pins substantially at right angles to the plane of a supported wafer.
Claim 3
Dependent Claim 14 words
The transfer arm of claim 1, wherein the plurality of pins is three pins.
Claim 4
Dependent Claim 17 words
The transfer arm of claim 1, wherein the plurality of pins is a plurality of tapered pins.
Claim 5
Dependent Claim 15 words
The transfer arm of claim 1, wherein each of the pins includes a small shoulder.
Claim 6
Dependent Claim 65 words
A wafer transfer arm for transferring semiconductor wafers, comprising: an arm, etensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; support means at the distal end of the wafer transfer arm, wherein the support means is for supporting a wafer substantially by edge contact alone; and wherein the arm is elevatable along said axis.
Claim 7
Dependent Claim 65 words
A wafer transfer arm for transferring semiconductor wafers, comprising: an arm, etensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; support means at the distal end of the wafer transfer arm, wherein the support means is for supporting a wafer substantially by edge contact alone; and wherein the arm is elevatable along said axis.
Claim 8
Dependent Claim 86 words
An arm for transferring semiconductor wafers, comprising: an arm, extensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; support means at the distal end of the arm, for supporting a wafer with an edge flat in a predetermined orientation with respect to the support means; and wherein the support means comprises a plurality of pins, at least one of which is positioned for making contact with said flat of said wafer to orient the wafer.
Claim 9
Dependent Claim 86 words
An arm for transferring semiconductor wafers, comprising: an arm, extensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; support means at the distal end of the arm, for supporting a wafer with an edge flat in a predetermined orientation with respect to the support means; and wherein the support means comprises a plurality of pins, at least one of which is positioned for making contact with said flat of said wafer to orient the wafer.
Claim 10
Dependent Claim 36 words
The arm of claim 6, wherein the plurality of pins is three pins, wherein one pin is for contacting said wafer flat and the other two pins are for contacting the curved edge of said wafer.
Claim 11
Dependent Claim 12 words
The Arm of claim 6, wherein each of the pins is tapered.
Claim 12
Dependent Claim 89 words
An arm for transferring semiconductor wafers, comprising: an arm, extensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; support means at the distal end of the arm, for supporting a wafer with an edge flat in a predetermined orientation with respect to the support means; wherein the support means includes means for supporting said wafer substantially by edge contact alone; and wherein said included means comprises a plurality of pins each having a small shoulder at its base.
Claim 13
Dependent Claim 89 words
An arm for transferring semiconductor wafers, comprising: an arm, extensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; support means at the distal end of the arm, for supporting a wafer with an edge flat in a predetermined orientation with respect to the support means; wherein the support means includes means for supporting said wafer substantially by edge contact alone; and wherein said included means comprises a plurality of pins each having a small shoulder at its base.
Claim 14
Independent Claim 102 words
A method for transferring semiconductor slices, comprising the steps of: providing an arm, extensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; providing support means at the distal end of the wafer transfer arm, wherein the support means is for supporting a wafer substantially by edge contact alone; moving the support means under a wafer at a first location; raising the arm along said axis until the wafer is supported by the support means alone; and translating the distal end of the arm to a second location to deposit the wafer.
Claim 15
Independent Claim 102 words
A method for transferring semiconductor slices, comprising the steps of: providing an arm, extensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; providing support means at the distal end of the wafer transfer arm, wherein the support means is for supporting a wafer substantially by edge contact alone; moving the support means under a wafer at a first location; raising the arm along said axis until the wafer is supported by the support means alone; and translating the distal end of the arm to a second location to deposit the wafer.
Claim 16
Dependent Claim 31 words
The method of claim 10, wherein the wafer is deposited at the second location by lowering the arm along said axis until the wafer is lifted free of the support means.
Claim 17
Independent Claim 112 words
A method of transferring semiconductor wafers, comprising the steps of: providing an arm, extensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; moving the distal end of the arm to a first location; securing a wafer to the distal end by substantially wafer edge contact alone; moving the distal end of the arm to a second location to transfer the wafer from the arm; wherein the step of securing comprises: moving the distal end under the wafer; and raising the distal end until support means on the distal end have supportingly lifted the wafer free of supports at the first location.
Claim 18
Independent Claim 112 words
A method of transferring semiconductor wafers, comprising the steps of: providing an arm, extensible in a radial direction, and pivotable in an angular direction about an axis at right angles to the radius; moving the distal end of the arm to a first location; securing a wafer to the distal end by substantially wafer edge contact alone; moving the distal end of the arm to a second location to transfer the wafer from the arm; wherein the step of securing comprises: moving the distal end under the wafer; and raising the distal end until support means on the distal end have supportingly lifted the wafer free of supports at the first location.
Claim 19
Dependent Claim 27 words
The wafer transfer arm of claim 5, wherein the support means comprises: a plurality of pins substantially at right angles to the plane of a supported wafer.
Claim 20
Dependent Claim 15 words
The wafer transfer arm of claim 13, wherein the plurality of pins is three pins.
Claim 21
Dependent Claim 23 words
The method of claim 12, wherein the step of raising the distal end is carried out by elevating the arm along said axis.
Claim 22
Dependent Claim 20 words
The method of claim 12, further comprising the step of: lowering the arm to transfer the wafer from the arm.
Claim 23
Dependent Claim 23 words
The method of claim 12, further comprising the step of: providing that the wafer is face-down during the execution of all the steps.
Claim 24
Dependent Claim 31 words
The method of claim 12, further comprising the step of: providing that the support means includes a plurality of pins substantially at right angles to the plane of a supported wafer.

References Cited (Backward Citations)

US4550242A Cited
US4584045A Cited
US4586743A Cited
US4659413A Cited
US4639028A Cited
GB2171978A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-03-27 1992-09-26 1993-03-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-03-27 1996-09-26 1997-03-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-03-27 2000-09-26 2001-03-28 $7700.00 Window Closed / Lapsed

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