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US4877815A Expired / Lapsed US ⏱️ 0.0 years remaining

Nucleating agents for thermoplastic resins

Assignee: EIDP Inc
•
Filing: 1989-02-17
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Granted: 1989-10-31
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Expires: 2009-02-17
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Abstract

Abstract This invention relates to the use of a special class of sulfonic and phosphonic acids, and salts of the acids, to give improved nucleation for foam extrusion of thermoplastics using either dissolved gas or chemical blowing agents to produce foam.

Inventors

  • 👤 Marlin D. Buckmaster
  • 👤 Stuart K. Randa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 17:54
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0014; C08J9/0033; C08J9/0038; Y; Y10; Y10S; Y10S264/00; Y10S264/13; Y10S521/00; Y10S521/908

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 209 words
In an improved process for producing a foam of a thermoplastic resin composition, the improvement characterized in that the process is carried out with an effective amount of the nucleating agent of the formula [Z(CF.sub.2).sub.x (CF.sub.2 CFX).sub.p (R').sub.y (CH.sub.2).sub.z RO.sub.3 ].sub.n M wherein: Z is CCl 3 , CCl 2 H, H, F, Cl or Br; each X, independently, is selected from H, F or Cl; R is sulfur or phosphorus; M is H or a metallic, ammonium, substituted ammonium or quaternary ammonium cation; x is an integer and is 0 to 10; p is an integer and is 0 to 6; y is 0 or 1; z is an integer and is 0 to 10; x+y+z+p is a positive integer or, if x+y+z+p is 0, Z is CCl 3 or CCl 2 H; n is the valence of M; and R' is a C 1-16 straight or branched chain perfluoroalkylene diradical containing a perfluorinated alicyclic ring; a C 1-16 perfluorinated aliphatic polyether diradical with repeat units selected from [CF 2 O], [CF 2 CF 2 O] and [CF 2 CF(CF 3 )O]; or, when z is 0, an aromatic diradical; so as to produce a foam having uniformity of cell size, small cell size, and high void content.
Claim 2
Dependent Claim 209 words
In an improved process for producing a foam of a thermoplastic resin composition, the improvement characterized in that the process is carried out with an effective amount of the nucleating agent of the formula [Z(CF.sub.2).sub.x (CF.sub.2 CFX).sub.p (R').sub.y (CH.sub.2).sub.z RO.sub.3 ].sub.n M wherein: Z is CCl 3 , CCl 2 H, H, F, Cl or Br; each X, independently, is selected from H, F or Cl; R is sulfur or phosphorus; M is H or a metallic, ammonium, substituted ammonium or quaternary ammonium cation; x is an integer and is 0 to 10; p is an integer and is 0 to 6; y is 0 or 1; z is an integer and is 0 to 10; x+y+z+p is a positive integer or, if x+y+z+p is 0, Z is CCl 3 or CCl 2 H; n is the valence of M; and R' is a C 1-16 straight or branched chain perfluoroalkylene diradical containing a perfluorinated alicyclic ring; a C 1-16 perfluorinated aliphatic polyether diradical with repeat units selected from [CF 2 O], [CF 2 CF 2 O] and [CF 2 CF(CF 3 )O]; or, when z is 0, an aromatic diradical; so as to produce a foam having uniformity of cell size, small cell size, and high void content.
Claim 3
Dependent Claim 29 words
Process of claim 1 wherein the thermoplastic resin is a tetrafluoroethylene/hexafluoropropylene copolymer, the average cell size is less than 100 micrometers, and the void content is greater than 60%.
Claim 4
Dependent Claim 32 words
Process of claim 1 wherein the thermoplastic resin is substantially a polyethylene of high density, the average cell size is less than 100 micrometers, and the void content is greater than 50%.
Claim 5
Dependent Claim 29 words
Process of claim 1 wherein the thermoplastic resin is an ethylene/tetrafluoroethylene copolymer, the average cell size is less than 100 micrometers, and the void content is greater than 50%.
Claim 6
Dependent Claim 13 words
Process of claim 4 wherein the thermoplastic resin is an ethylene/tetrafluoroethylene/perfluorobutyl ethylene copolymer.

References Cited (Backward Citations)

US3072583A Cited
US3554932A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-10-30 1993-05-01 1993-10-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-10-30 1997-05-01 1997-10-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-10-30 2001-05-01 2001-10-31 $7700.00 Window Closed / Lapsed

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