Evaporation of high Tc Y-Ba-Cu-O superconducting thin film on Si and SiO2 with a zirconia buffer layer

Claim 2

A process for producing a composite consisting essentially of a substrate, a zirconium dioxide film and a superconductive film having a composition represented by the formula YBa x Cu y O z where x ranges from about 1.7 to about 2.3, where y ranges from about 2.7 to about 3.3 and where z ranges from about 6.5 to about 7.0, said superconductive film having a zero resistance transition temperature of at least about 38 K, which consists essentially of providing a substrate selected from the group consisting of elemental silicon, oxidized elemental silicon, silicon dioxide and aluminum oxide, depositing a microscopically pore-free film ranging in thickness from about 2000 Angstroms to about 4000 Angstroms of zirconium dioxide on the substrate in a partial vacuum, depositing by evaporation on the zirconium dioxide film in a partial vacuum a precursor film containing Y, Ba and Cu said amounts in said superconductive film, annealing the resulting structure in oxygen at about atmospheric pressure at a temperature ranging from about 450° C. to about 850° C. for a time sufficient to incorporate oxygen into the precursor film and produce the orthorhombic crystal structure in an amount sufficient to produce the superconductive film, and cooling the resulting structure in oxygen at about atmospheric pressure at a rate of less than about 5° C. per minute which produces the superconductive film, said zirconium dioxide film having a thickness at least sufficient to prevent interdiffusion between said precursor film and substrate during said annealing, said superconductive film having a thickness ranging from about 0.3 micron to about 1 micron.

Claim 3

The process according to claim 1 wherein individual layer of Y, Ba and Cu are deposited.

Claim 4

The process according to claim 1 wherein said deposition of ZrO 2 is carried out by evaporation.

Claim 5

The process according to claim 1 wherein said deposition of ZrO 2 is carried out by sputtering.

Claim 6

The process according to claim 1 wherein said precursor film contains an oxide of metal selected from the group consisting of Ba, Cu and Y.

Claim 7

The process according to claim 1 wherein said partial vacuums are free of oxygen.

Claim 8

The process according to claim 1, wherein said precursor film is deposited in a partial vacuum containing a partial pressure of oxygen ranging from about 10 -5 to about 10 -3 torr and prior to said annealing the precursor film contains oxygen.

Claim 9

The process according to claim 1 wherein each said partial vacuum is no greater than about 10 -3 torr.

Claim 10

The process according to claim 1, wherein barium fluoride is used as a source of Ba, wherein the precursor film contains fluorine, wherein said annealing is carried out in a wet atmosphere of oxygen at about atmospheric pressure at the maximum annealing temperature used, and wherein fluorine ranges from about 1 atomic % to about 7 atomic % of the total composition of the resulting superconductive film.

Claim 11

The process according to claim wherein said substrate is single crystal elemental silicon.

Claim 12

A process for producing a composite consisting essentially of a substrate, a zirconium dioxide film and a superconductive film having a composition represented by the formula YBa x Cu y O z where x ranges from about 1.7 to about 2.3, where y ranges from about 2.7 to about 3.3 and where z ranges from about 6.5 to about 7.0, said superconductive film having a zero resistance transition temperature of at least about 38 K, which consists essentially of providing a substrate selected from the group consisting of elemental silicon, oxidized elemental silicon, silicon dioxide and aluminum oxide, depositing a microscopically pore-free film ranging in thickness from about 2000 Angstroms to about 4000 Angstroms of zirconium dioxide on the substrate in a partial vacuum, heating the resulting film-carrying substrate in a partial vacuum to an annealing temperature ranging from about 450° C. to about 850° C, depositing by evaporation on the zirconium dioxide film Y, Ba, Cu and O in amounts required for the superconductive film, said heating being sufficient to produce the orthorhombic crystal structure in an amount sufficient to produce the superconductive film, and cooling the resulting structure in oxygen at about atmospheric pressure at a rate of less than about 5° C. per minute which produces the superconductive film, said zirconium dioxide film having a thickness at least sufficient to prevent interdiffusion between said precursor film and substrate during said heating, said superconductive film having a thickness ranging from about 0.3 micron to about 1 micron.

Claim 13

A process for producing a composite consisting essentially of a substrate, a zirconium dioxide film and a superconductive film having a composition represented by the formula YBa x Cu y O z where x ranges from about 1.7 to about 2.3, where y ranges from about 2.7 to about 3.3 and where z ranges from about 6.5 to about 7.0, said superconductive film having a zero resistance transition temperature of at least about 38 K, which consists essentially of providing a substrate selected from the group consisting of elemental silicon, oxidized elemental silicon, silicon dioxide and aluminum oxide, depositing a microscopically pore-free film ranging in thickness from about 2000 Angstroms to about 4000 Angstroms of zirconium dioxide on the substrate in a partial vacuum, heating the resulting film-carrying substrate in a partial vacuum to an annealing temperature ranging from about 450° C. to about 850° C, depositing by evaporation on the zirconium dioxide film Y, Ba, Cu and O in amounts required for the superconductive film, said heating being sufficient to produce the orthorhombic crystal structure in an amount sufficient to produce the superconductive film, and cooling the resulting structure in oxygen at about atmospheric pressure at a rate of less than about 5° C. per minute which produces the superconductive film, said zirconium dioxide film having a thickness at least sufficient to prevent interdiffusion between said precursor film and substrate during said heating, said superconductive film having a thickness ranging from about 0.3 micron to about 1 micron.

Claim 14

The process according to claim 1, wherein x ranges from about 1.9 to about 2.1, y ranges from about 2.9 to about 3.1, and z ranges from about 6.9 to about 7.0.

Claim 15

The process according to claim 1, wherein said substrate has a thickness ranging from about 300 microns to about 500 microns.

Claim 16

The process according to claim 1, wherein said substrate is polycrystalline elemental silicon.

Claim 17

The process according to claim 1, wherein said substrate is oxidized monocrystalline elemental silicon.

Claim 18

The process according to claim 1, wherein said substrate is oxidized polycrystalline elemental silicon.

Claim 19

The process according to claim 1, wherein said substrate is amorphous silicon dioxide.

Claim 20

The process according to claim 1, wherein said substrate is monocrystalline aluminum oxide.

Claim 21

The process according to claim 1, wherein said substrate is polycrystalline aluminum oxide.

Claim 22

The process according to claim 1, wherein said superconductive film has a thickness ranging from about 0.4 micron to about 0.5 micron.

Claim 23

A process for producing a composite consisting essentially of a substrate, a zirconium dioxide film and a superconductive film having a composition represented by the formula YBa x Cu y O z where x ranges from about 1.9 to about 2.1, where y ranges from about 2.9 to about 3.1, and where z ranges from about 6.9 to about 7.0, said superconductive film having a zero resistance transition temperature of at least about 38 K, which consists essentially of providing a substrate selected from the group consisting of elemental silicon, oxidized elemental silicon, silicon dioxide and aluminum oxide, depositing a micronscopically pore-free film ranging in thickness from about 2000 Angstroms to about 4000 Angstroms of zirconium dioxide on the substrate in a partial vacuum, depositing by evaporation on the zirconium dioxide film in a partial vacuum a precursor film containing Y, Ba, and Cu in said amounts in said superconductive film, annealing the resulting structure in oxygen at about atmospheric pressure at a temperature ranging from about 450° C. to about 850° C. for a time sufficient to incorporate oxygen into the precursor film and produce the orthorhombic crystal structure in an amount sufficient to produce the superconductive film, and cooling the resulting structure in oxygen at about atmospheric pressure at a rate of less than about 5° C. per minute which produces the superconductive film, said zirconium dioxide film having a thickness at least sufficient to prevent interdiffusion between said precursor film and substrate during said annealing, said superconductive film having a thickness ranging from about 0.4 micron to about 0.5 micron.

Claim 24

A process for producing a composite consisting essentially of a substrate, a zirconium dioxide film and a superconductive film having a composition represented by the formula YBa x Cu y O z where x ranges from about 1.9 to about 2.1, where y ranges from about 2.9 to about 3.1, and where z ranges from about 6.9 to about 7.0, said superconductive film having a zero resistance transition temperature of at least about 38 K, which consists essentially of providing a substrate selected from the group consisting of elemental silicon, oxidized elemental silicon, silicon dioxide and aluminum oxide, depositing a micronscopically pore-free film ranging in thickness from about 2000 Angstroms to about 4000 Angstroms of zirconium dioxide on the substrate in a partial vacuum, depositing by evaporation on the zirconium dioxide film in a partial vacuum a precursor film containing Y, Ba, and Cu in said amounts in said superconductive film, annealing the resulting structure in oxygen at about atmospheric pressure at a temperature ranging from about 450° C. to about 850° C. for a time sufficient to incorporate oxygen into the precursor film and produce the orthorhombic crystal structure in an amount sufficient to produce the superconductive film, and cooling the resulting structure in oxygen at about atmospheric pressure at a rate of less than about 5° C. per minute which produces the superconductive film, said zirconium dioxide film having a thickness at least sufficient to prevent interdiffusion between said precursor film and substrate during said annealing, said superconductive film having a thickness ranging from about 0.4 micron to about 0.5 micron.

Claim 25

The process according to claim 21, wherein individual layers of Y, Ba, and Cu are deposited.

Claim 26

The process according to claim 21, wherein said substrate has a thickness ranging from about 300 microns to about 500 microns.

Claim 27

The process according to claim 21, wherein said substrate is single crystal elemental silicon.

Claim 28

The process according to claim 21, wherein said substrate is polycrystalline elemental silicon.

Claim 29

The process according to claim 21, wherein said substrate is oxidized monocrystalline elemental silicon.

Claim 30

The process according to claim 21, wherein said substrate is oxidized polycrystalline elemental silicon.

Claim 31

The process according to claim 21, wherein said substrate is amorphous silicon dioxide.

Claim 32

The process according to claim 21, wherein said substrate is monocrystalline aluminum oxide.

Claim 33

The process according to claim 21, wherein said substrate is polycrystalline aluminum oxide.

Claim 34

The process according to claim 21, wherein barium fluoride is used as a source of Ba, wherein the precursor film contains fluorine, wherein said annealing is carried out in a wet atmosphere of oxygen at about atmospheric pressure at the maximum annealing temperature used, and wherein fluorine ranges from about 1 atomic % to about 7 atomic % of the total composition of the resulting superconductive film.