Automatically controlled exhaust assembly for marine stern drive

Claim 2

A stern drive marine propulsion system for a boat having a transom, comprising: an inboard engine with an exhaust; an outboard drive unit and propeller operatively coupled to said engine and separated therefrom by said transom; an exhaust control assembly aft of said engine exhaust and forward of said transom, said assembly having an inlet connected to said engine exhaust, and having first and second outlets, and a valve in said assembly having a first condition providing communication of said inlet with said first outlet, and a second condition blocking communication of said inlet with said first outlet; first passage means connected to said first outlet and extending aft through said transom; second passage means connected to said second outlet and extending aft through said transom; automatic control circuitry for automatically controlling actuation of said valve between said first and second conditions in response to a given parameter.

Claim 3

The invention according to claim 1 wherein said second passage extends aft through said transom and through said outboard drive unit and discharges at said propeller, and said automatic control circuitry responds to engine power requirements and automatically actuates said valve to said first condition at high power requirements, and automatically actuates said valve to said second condition at low power requirements.

Claim 4

The invention according to claim 2 wherein said automatic control circuitry actuates said valve to said first condition at high engine speed, and actuates said valve to said second condition at low engine speed.

Claim 5

The invention according to claim 3 wherein said automatic control circuitry actuates said valve to said first condition at full throttle and at hard acceleration conditions of said engine, and actuates said valve to said second condition at cruising speed and at idle conditions of said engine.

Claim 6

The invention according to claim 4 wherein said engine includes an intake manifold, and wherein said automatic control circuitry includes pressure switch means responsive to engine intake manifold pressure such that said automatic control circuitry responds to high engine intake manifold pressure indicative of said full throttle and said hard acceleration conditions and actuates said valve to said first condition, and responds to low engine intake manifold pressure indicative of said cruising speed and idle conditions and actuates said valve to said second condition.

Claim 7

A stern drive marine propulsion system for a boat having a transom, comprising: an inboard engine with an exhaust; an outboard drive unit and propeller operatively coupled to said engine and separated therefrom by said transom; an exhaust control assembly having an inlet connected to said engine exhaust, and having first and second outlets, and a valve in said assembly having a first condition providing communication of said inlet with said first outlet, and a second condition blocking communication of said inlet with said first outlet; automatic control circuitry comprising: a voltage source; actuator means having a first travel stroke actuating said valve to said first condition, and having a second travel stroke actuating said valve to said second condition; first electrically controlled means operatively coupled to said actuator means and electrically actuatable to initiate said first travel stroke; second electrically controlled means operatively coupled to said actuator means and electrically actuatable to initiate said second travel stroke; a first electric switch electrically connected to said first electrically controlled means and actuated by said actuator means during said first travel stroke to an open state, and actuated by said actuator means during said second travel stroke to a closed state; a second electric switch electrically connected to said second electrically controlled means and actuated by said actuator means during said first travel stroke to a closed state, and actuated by said actuator means during said second travel stroke to an open state; a third electric switch electrically connected between said voltage source and said first electric switch and completing an electric circuit between said voltage source and said first electric switch in response to a given parameter; a fourth electric switch electrically connected between said voltage source and said second electric switch and completing an electric circuit between said voltage source and said second electric switch in response to a second given parameter; such that in response to said first given parameter, electrical current is conducted from said voltage source through said third electric switch and through said first electric switch to said first electrically controlled means to initiate said first travel stroke of said actuator means, said first travel stroke actuating said first electric switch to said open state to electrically disconnect said first electrically controlled means from said voltage source, said first travel stroke also actuating said second electric switch to said closed state; and such that in response to said second given parameter, electrical current is conducted from said voltage source through said fourth electric switch and through said second electric switch to said second electrically controlled means to initiate said second travel stroke, said second travel stroke of said actuator means actuating said second electric switch to said open state to disconnect said second electrically controlled means from said voltage source, said second travel stroke of said actuator means also actuating said first electric switch to said closed state.

Claim 8

A stern drive marine propulsion system for a boat having a transom, comprising: an inboard engine with an exhaust; an outboard drive unit and propeller operatively coupled to said engine and separated therefrom by said transom; an exhaust control assembly having an inlet connected to said engine exhaust, and having first and second outlets, and a valve in said assembly having a first condition providing communication of said inlet with said first outlet, and a second condition blocking communication of said inlet with said first outlet; automatic control circuitry comprising: a voltage source; actuator means having a first travel stroke actuating said valve to said first condition, and having a second travel stroke actuating said valve to said second condition; first electrically controlled means operatively coupled to said actuator means and electrically actuatable to initiate said first travel stroke; second electrically controlled means operatively coupled to said actuator means and electrically actuatable to initiate said second travel stroke; a first electric switch electrically connected to said first electrically controlled means and actuated by said actuator means during said first travel stroke to an open state, and actuated by said actuator means during said second travel stroke to a closed state; a second electric switch electrically connected to said second electrically controlled means and actuated by said actuator means during said first travel stroke to a closed state, and actuated by said actuator means during said second travel stroke to an open state; a third electric switch electrically connected between said voltage source and said first electric switch and completing an electric circuit between said voltage source and said first electric switch in response to a given parameter; a fourth electric switch electrically connected between said voltage source and said second electric switch and completing an electric circuit between said voltage source and said second electric switch in response to a second given parameter; such that in response to said first given parameter, electrical current is conducted from said voltage source through said third electric switch and through said first electric switch to said first electrically controlled means to initiate said first travel stroke of said actuator means, said first travel stroke actuating said first electric switch to said open state to electrically disconnect said first electrically controlled means from said voltage source, said first travel stroke also actuating said second electric switch to said closed state; and such that in response to said second given parameter, electrical current is conducted from said voltage source through said fourth electric switch and through said second electric switch to said second electrically controlled means to initiate said second travel stroke, said second travel stroke of said actuator means actuating said second electric switch to said open state to disconnect said second electrically controlled means from said voltage source, said second travel stroke of said actuator means also actuating said first electric switch to said closed state.

Claim 9

The invention according to claim 6 wherein said first and second electrically controlled means are each pneumatically coupled to said actuator means.

Claim 10

The invention according to claim 7 wherein one of said first and second electrically controlled means comprises an air pressure source, and the other of said first and second electrically controlled means comprises a pressure relief valve.

Claim 11

The invention according to claim 6 comprising a first electrical circuit comprising said voltage source, said third electric switch, said first electric switch, and said first electrically controlled means all connected electrically in series, and a second electrical circuit comprising said voltage source, said fourth electric switch, said second electric switch, and said second electrically controlled means all connected electrically in series, such that either of said first and third electric switches may disconnect said first electrically controlled means from said voltage source, and such that either of said second and fourth electric switches may disconnect said second electrically controlled means from said voltage source.

Claim 12

The invention according to claim 9 wherein said first electric switch is in said closed state at the end of said second travel stroke such that said system is ready and responsive to said first given parameter activating said third electric switch to a closed state completing an electric circuit from said voltage source through said third electric switch and through said first electric switch to said first electrically controlled means to initiate said first travel stroke of said actuator means to said first condition, and wherein said second electric switch is in said closed state at the end of said first travel stroke such that said system is ready and responsive to said second given parameter activating said fourth electric switch to a closed state completing an electric circuit from said voltage source through said fourth electric switch and through said second electric switch to said second electrically controlled means to initiate said second travel stroke of said actuator means to said second condition.

Claim 13

A stern drive marine propulsion system for a boat having a transom, comprising: an inboard engine with an exhaust; an outboard drive unit and propeller operatively coupled to said engine and separated therefrom by said transom; an exhaust control assembly having an inlet connected to said engine exhaust, and having first and second outlets, and a valve in said assembly having a first condition providing communication of said inlet with said first outlet, and a second condition blocking communication of said inlet with said first outlet; control circuitry for said valve comprising: an air cylinder operatively coupled to said valve for selectively controlling actuation of said valve between said first and second conditions; an air pump for supplying pressurized air to said air cylinder; a regulator valve for regulating the pressure supplied by said air pump to said air cylinder; a check valve between said air pump and said air cylinder blocking back-pressure from said air cylinder to said air pump; a relief valve for affirmatively depressurizing said air cylinder and changing the valve condition; a voltage source; a first electric switch electrically connected to said air pump; a second electric switch electrically connected to said relief valve; a third electric switch electrically connected between said voltage source and said first electric switch; a fourth electric switch electrically connected between said voltage source and said second electric switch; said third electric switch being responsive to a first given parameter to complete an electric circuit from said voltage source through said third electric switch and through said first electric switch to said air pump to actuate the latter to supply pressurized air to said air cylinder; said fourth electric switch being responsive to a second given parameter for completing an electric circuit from said voltage source through said fourth electric switch and through said second electric switch to said relief valve to actuate the latter to depressurize said air cylinder.

Claim 14

A stern drive marine propulsion system for a boat having a transom, comprising: an inboard engine with an exhaust; an outboard drive unit and propeller operatively coupled to said engine and separated therefrom by said transom; an exhaust control assembly having an inlet connected to said engine exhaust, and having first and second outlets, and a valve in said assembly having a first condition providing communication of said inlet with said first outlet, and a second condition blocking communication of said inlet with said first outlet; control circuitry for said valve comprising: an air cylinder operatively coupled to said valve for selectively controlling actuation of said valve between said first and second conditions; an air pump for supplying pressurized air to said air cylinder; a regulator valve for regulating the pressure supplied by said air pump to said air cylinder; a check valve between said air pump and said air cylinder blocking back-pressure from said air cylinder to said air pump; a relief valve for affirmatively depressurizing said air cylinder and changing the valve condition; a voltage source; a first electric switch electrically connected to said air pump; a second electric switch electrically connected to said relief valve; a third electric switch electrically connected between said voltage source and said first electric switch; a fourth electric switch electrically connected between said voltage source and said second electric switch; said third electric switch being responsive to a first given parameter to complete an electric circuit from said voltage source through said third electric switch and through said first electric switch to said air pump to actuate the latter to supply pressurized air to said air cylinder; said fourth electric switch being responsive to a second given parameter for completing an electric circuit from said voltage source through said fourth electric switch and through said second electric switch to said relief valve to actuate the latter to depressurize said air cylinder.

Claim 15

The invention according to claim 11 wherein said air cylinder has a piston with a travel stroke and actuates said valve to said first condition at one end of said travel stroke and actuates said valve to said second condition at the other end of said travel stroke, and wherein said first and second electric switches are in opposite states of conduction at the ends of said travel stroke, such that said first electric switch is closed when said second electric switch is open, and said first electric switch is open when said second electric switch is closed.

Claim 16

The invention according to claim 12 wherein both of said electric switches are in the same state of conduction in the middle of said travel stroke.

Claim 17

The invention according to claim 13 wherein both of said electric switches are closed in the middle of said travel stroke.