Anchor assembly for a mine roof bolt

Claim 2

An anchor assembly for anchoring a mine roof bolt, or the like, in a bore hole, the assembly comprising an anchor shell having anchor leaves arranged about a shell axis for engaging the side wall of a bore hole for anchoring the assembly, and a bolt having its threaded lead end disposed coaxially therein and a bail interconnecting the leaves, said bail comprising a middle portion extending crosswise of the axis above the leaves of the anchor shell and having spring fingers extending downwardly and outwardly from the bail above the leaves with each terminating in an end portion to be resiliently deformed by the sidewall of a borehole into which the anchor shell is inserted to bias the terminating end portions of the fingers against the sidewall of the hole, the terminating end portion of each finger being angularly disposed with respect to the axis and having an edge portion extending outwardly of the axis to be biased against the side wall of a borehole when the anchor shell is inserted therein for holding the anchor assembly against retraction by snagging the sidewall of the hole.

Claim 3

An anchor assembly for a bolt as defined in claim 1 in which said fingers extend downwardly from opposed portions of the periphery of said middle portion of said bail.

Claim 4

An anchor assembly for a bolt as defined in claim 2 wherein the middle portion of said bail comprises a circular portion and said fingers extend downwardly from diametrically opposed portions of the circumference of said circular portion and terminate above the tops of said leaves and have end portions angularly disposed with respect to the axis of the shell.

Claim 5

An anchor assembly for a bolt as defined in claim 2 wherein said shell has two opposed anchoring leaves and said bail has opposed legs extending downwardly from opposed perimeter portions of said middle portion connected to said leaves at their lower end portions, said leaves having openings along and for substantially the length of the legs to allow the leaves to move outwardly of said leaves about the lower ends thereof.

Claim 6

An anchor assembly for a bolt as defined in claim 1 wherein said anchor assembly comprises an internally threaded tapered wedging plug having tapered surfaces for engaging said leaves to expand the latter into engagement with the side wall of a bore hole, said tapered plug being threadable onto the leading end of a bolt and positionable on the leading end thereof in engagement with the under side of the middle portion of said bail to carry said shell into said bore hole at the lead end of the bolt onto which said plug is threaded.

Claim 7

An anchor assembly for a bolt as defined in claim 4 wherein said anchor assembly comprises an internally threaded tapered wedging plug having tapered surfaces for engaging said leaves to expand the latter into engagement with the side wall of a bore hole, said tapered plug being threadable on to the leading end of the bolt and positionable in a position in engagement with the under side of the middle portion of said bail to carry said shell into said bore hole at the lead end of the bolt onto which said plug is threaded.

Claim 8

An anchor assembly for a bolt as defined in claim 5 in which said fingers extend downwardly from opposed portions of the periphery of said middle portion of said bail.

Claim 9

An anchor assembly for a bolt as defined in claim 7 wherein the middle portion of said bail comprises a circular portion and said fingers extend downwardly from diametrically opposed portions of the circumference of said circular portion.

Claim 10

An anchor assembly for a bolt as defined in claim 5 wherein said leaves have cooperating surfaces engaged by tapered surfaces of said plug to move the leaves outwardly to engage the side wall of the bore hole with the leaves defining a substantially cylindrical configuration when in engagement with the sidewall, said tapered surfaces and cooperating and leaves solely above the lower portion of said tapered surfaces of the plug.

Claim 11

An anchor assembly for a bolt as defined in claim 6 wherein said leaves have cooperating surfaces engaged by said tapered surfaces of said plug to move the leaves outwardly to engage the side wall of the bore hole with the leaves defining a substantially cylindrical configuration when in engagement with the sidewall, said tapered surfaces and cooperating surfaces diverging downwardly to effect and maintain engagement of the plug and leaves solely above the lower portion of said tapered surface surfaces of the plug.

Claim 12

An anchor assembly for bolt as defined in claim 1 in which the middle portion of said bail has means in the path of said bolt for providing a resistance to axial movement of the bolt when said bolt is rotated into engagement therewith to provide initial travel of a tapered plug to expand said leaves and responsive to rotational and axial forces produced by rotating and torquing said bolt against the bail to provide a threaded connection between said bail and the bolt comprising an opening on the axis of the shell of a diameter for passing the roof bolt therethrough and projections extending inwardly of the opening to define a form of smaller diameter than the outside diameter of the bolt for threadingly cooperating with the threads of a roof bolt being threaded through a tapered plug for expanding said leaves to provide an interference thread fit between the bolt and the projections to establish a torque load for the bolt to produce forces in the bail and tension in the bolt in response to the bolt threading into said opening and torque to establish tension in the bolt.

Claim 13

An anchor assembly for bolt as defined in claim 4 in which the middle portion of said bail has means in the path of said bolt for providing a resistance to axial movement of the bolt when said bolt is rotated into engagement therewith to provide initial travel of a tapered plug to expand said leaves and responsive to rotational and axial forces produced by torquing said bolt against the bail when said bolt is rotated into engagement therewith to provide a threaded connection between said bail and the bolt comprising an opening on the axis of the shell for passing the roof bolt and projections extending inwardly of the opening to define a form of smaller diameter than the outside diameter of the bolt for threadingly cooperating with the threads of a roof bolt being threaded through the tapered plug for expanding said anchor shell to provide an interference thread fit between the bolt and the projections to establish a torque load for the bolt to produce forces in the bail and tension in the bolt in response to the bolt threading into said opening and being torqued to establish tension in the bolt.

Claim 14

An anchor assembly for bolt as defined in claim 5 in which the middle portion of said bail has means in the path of said bolt for providing a resistance to axial movement of the bolt when said bolt is rotated into engagement therewith to provide initial travel of a tapered plug to expand said leaves and responsive to rotational and axial forces produced by torquing said bolt against the bail when said bolt is rotated into engagement therewith to provide a threaded connection between said bail and the bolt with the bail comprising an opening on the axis of the shell of a diameter for passing the roof bolt and projections extending inwardly of the opening to define a form of smaller diameter than the outside diameter of the bolt for threadingly cooperating with the threads of a roof bolt being threaded through the tapered plug to provide an interference thread fit between the bolt and the projections to establish a torque load for the bolt to produce forces in the bail and tension in the bolt in response to the bolt threading into said opening and torqued to establish tension in the bolt.

Claim 15

An anchor assembly for bolt as defined in claim 9 in which the middle portion of said bail has means in the path of said bolt for providing a resistance to axial movement of the bolt when said bolt is rotated into engagement therewith to provided initial travel of a tapered plug to expand said leaves and responsive to rotational and axial forces produced by torquing said bolt against the bail when said bolt is rotated into engagement therewith to provide a threaded connection between said bail and the bolt comprising an opening on the axis of the shell for passing the roof bolt and projections extending inwardly of the opening to define a form of smaller diameter than the outside diameter of the bolt for threadingly cooperating with the threads of a bolt being threaded through said tapered plug to provide an interference thread fit between the bolt and the projections to establish a torque load for the bolt to produce forces in the bail and tension in the bolt in response to the bolt threading into said opening and being torqued to establish tension in the bolt.

Claim 16

A anchor assembly for bolt as defined in claim 6 in which the middle portion of said bail has means in the path of said bolt for providing a resistance to axial movement of the bolt when said bolt is rotated into engagement therewith to provide initial travel of said tapered plug to expand said leaves and responsive to rotational and axial forces produced by torquing said bolt against the bail when said bolt is rotated into engagement therewith to provide a threaded connection between said bail and the bolt comprising an opening on the axis of the shell of a diameter for passing the roof bolt and projections extending inwardly of the opening to define a form of smaller diameter than the outside diameter of the bolt for threadingly cooperating with the threads of a roof bolt being threaded through said tapered plug to provide an interference thread fit between the bolt and the projections to establish a torque load for the bolt to produce forces in the bail and tension in the bolt in response to the bolt threading into said opening and being torqued to establish tension in the bolt.

Claim 17

An anchor assembly for a mine roof bolt comprising a shell having anchor leaves disposed about a shell axis for engaging the side wall of a bore hole for anchoring the assembly and a roof bolt disposed therein in a bore hole, and a bail interconnecting the leaves, the bail comprising a middle portion extending crosswise of the shell axis above the leaves, said bail having a central opening on the axis of the shell of a diameter for passing a roof bolt being rotated therethrough, said bail having projections extending inwardly of the central opening with the ends of the projections being curved and adapted to fit between the thread flanks of a roof bolt for providing a threaded connection with the roof bolt being rotated through the opening, said projections providing an interference thread fit between the bolt and the projections for establishing and maintaining a torque load for the bolt as it threads through the central opening.

Claim 18

An anchor assembly for a mine roof bolt comprising a shell having anchor leaves disposed about a shell axis for engaging the side wall of a bore hole for anchoring the assembly and a roof bolt disposed therein in a bore hole, and a bail interconnecting the leaves, the bail comprising a middle portion extending crosswise of the shell axis above the leaves, said bail having a central opening on the axis of the shell of a diameter for passing a roof bolt being rotated therethrough, said bail having projections extending inwardly of the central opening with the ends of the projections being curved and adapted to fit between the thread flanks of a roof bolt for providing a threaded connection with the roof bolt being rotated through the opening, said projections providing an interference thread fit between the bolt and the projections for establishing and maintaining a torque load for the bolt as it threads through the central opening.

Claim 19

An anchor shell assembly for a mine roof bolt as defined in claim 16 wherein said bolt tapers at its leading end to a smaller outside diameter and said projections have arcuate ends which are positioned to define a diameter approximating said smaller outside diameter.

Claim 20

An anchor shell assembly for a mine roof bolt as defined in claim 16 wherein said projections are displaced from the plane of said bail and have arcuate ends which approximate a single thread form of the pitch of said bolt and wherein the projections define an opening of smaller diameter than said central opening.

Claim 21

An anchor assembly for a mine roof bolt as defined in claim 16 wherein said projections extend upwardly from said bail to form segments of a dome.

Claim 22

An anchor assembly for a mine roof bolt as defined in claim 16 wherein said projections extend downwardly from said bail.

Claim 23

An anchor shell assembly for a mine roof bolt as defined in claim 19 wherein said bolt tapers at its leading end to a smaller outside diameter and said projections have accurate ends which are positioned to define a diameter approximating said smaller outside diameter.

Claim 24

An anchor shell assembly for a mine roof bolt as defined in claim 20 wherein said bolt tapers at its leading end to a smaller outside diameter and said projections have accurate ends which are positioned to define a diameter approximating said smaller outside diameter.

Claim 25

An anchor shell assembly for a mine roof bolt as defined in claim 19 wherein said projections are displaced from the plane of said bail and have arcuate ends which approximate a thread form of the pitch of said bolt and wherein the projections define an opening of smaller diameter than said central opening.

Claim 26

An anchor shell assembly for a mine roof bolt as defined in claim 20 wherein said projections are displaced from the plane of said bail and have arcuate ends which approximate a thread form of the pitch of said bolt and wherein the projections define an opening of smaller diameter than said central opening.

Claim 27

In an anchor assembly for a mine roof bolt as defined in claim 16, a tapered internally threaded wedge plug positioned between said leaves and threadable on the roof bolt for expanding said leaves, the roof bolt being threadable through said plug into engagement with said projections to cause said nut to move downwardly on said bolt to expand said leaves and set the anchor leaves in the bore hole.

Claim 28

An anchor assembly for a mine roof bolt as defined in claim 25 wherein said leaves are free to expand to a cylindrical configuration against the sidewall of a borehole and said bail has individual legs connected to the bottom portions of respective ones said leaves to move therewith on expansion of said leaves, said sleeves having slots therein along said legs to allow said leaves to move outwardly of the legs and to engage the sidewall of a borehole in a susbstantially cylindrical configuration, said plug having tapered surfaces for engaging said leaves and said leaves having cooperating surfaces engaged by said tapered surfaces of said plug to move said leaves including said bottom portions outwardly to engage the side wall of the bore hole with the leaves, said tapered surfaces and cooperating surfaces diverging downwardly to effect and maintain engagement of the plug and leaves solely above the lower portion of the plug for substantially the full length of the leaves.

Claim 29

An anchor assembly for a mine roof bolt comprising a shell having substantially cylindrically curved anchor leaves arranged about an axis and expandable to a substantially cylindrical configuration to engage substantially the full length of the leaves with the side wall of a bore hole to anchor the assembly and a roof bolt therein, and a bail interconnecting the leaves, said bail comprising a middle portion extending crosswise of the shell axis above the leaves and having opposed legs extending downwardly from opposed perimeter portions of said middle portion which are connected to said leaves at their lower ends, said leaves having openings therein alongside said legs for substantially the length of the legs to allow the leaves to move outwardly of said legs about the lower ends thereof to a substantially cylindrical configuration against the sidewall of the bore hole, an internally threaded wedging plug having tapered surfaces for engaging said leaves to expand the latter into engagement with the side wall of a bore hole, said tapered plug being theadable on to the leading end of a roof bolt in a position in engagement with the underside of the middle portion of said bail to carry said shell into said bore hole at the lead end of the mine roof bolt onto which said plug is threaded, said leaves having cooperating surfaces engaged by said tapered surfaces of said plug to move the leaves outwardly to engage the side wall of the bore hole with the leaves defining a substantially cylindrical configuring when in anchoring engagement with the sidewall, said tapered surfaces and cooperating surfaces diverging downwardly for the full length of travel of said plug to effect and maintain engagement of the plug and leaves solely above the leading portion of said tapered surfaces on the lower portion of the plug.

Claim 30

An anchor assembly for a mine roof bolt comprising a shell having substantially cylindrically curved anchor leaves arranged about an axis and expandable to a substantially cylindrical configuration to engage substantially the full length of the leaves with the side wall of a bore hole to anchor the assembly and a roof bolt therein, and a bail interconnecting the leaves, said bail comprising a middle portion extending crosswise of the shell axis above the leaves and having opposed legs extending downwardly from opposed perimeter portions of said middle portion which are connected to said leaves at their lower ends, said leaves having openings therein alongside said legs for substantially the length of the legs to allow the leaves to move outwardly of said legs about the lower ends thereof to a substantially cylindrical configuration against the sidewall of the bore hole, an internally threaded wedging plug having tapered surfaces for engaging said leaves to expand the latter into engagement with the side wall of a bore hole, said tapered plug being theadable on to the leading end of a roof bolt in a position in engagement with the underside of the middle portion of said bail to carry said shell into said bore hole at the lead end of the mine roof bolt onto which said plug is threaded, said leaves having cooperating surfaces engaged by said tapered surfaces of said plug to move the leaves outwardly to engage the side wall of the bore hole with the leaves defining a substantially cylindrical configuring when in anchoring engagement with the sidewall, said tapered surfaces and cooperating surfaces diverging downwardly for the full length of travel of said plug to effect and maintain engagement of the plug and leaves solely above the leading portion of said tapered surfaces on the lower portion of the plug.

Claim 31

An anchor assembly as defined in claim 27 in which said cooperating leaf surfaces extend from substantially the top of the leaves to the connection of said legs at the bottom portions of said leaves.

Claim 32

An anchor assembly for anchoring a mine roof bolt, or the like, in a bore hole, the assembly comprising an anchor shell having two opposed anchor leaves arranged about a shell axis for engaging the side wall of a bore hole for anchoring the assembly and a bolt having its threaded lead end disposed coaxially therein, and a bail interconnecting the leaves, said bail comprising a middle portion extending crosswise of the axis above the leaves of the anchor shell and having opposed spring fingers extending downwardly and outwardly from the periphery of said middle portion of said bail to be resiliently deformed by the sidewall of a borehole into which the anchor shell is inserted to bias the fingers against the sidewall of the hole so as to resist downward movement of the anchor shell and retraction from the hole, said fingers terminating in end portions which are disposed above said leaves and which are angularly disposed with respect to the axis of the shell, and said shell having two legs extending downwardly from opposed perimeter portions of said middle portion and connected to said leaves at the lower end portions thereof, said leaves having openings alongside and for substantially the length of the legs to allow the leaves to move outwardly of said legs about the lower ends thereof.

Claim 33

An anchor assembly for anchoring a mine roof bolt, or the like, in a bore hole, the assembly comprising an anchor shell having two opposed anchor leaves arranged about a shell axis for engaging the side wall of a bore hole for anchoring the assembly and a bolt having its threaded lead end disposed coaxially therein, and a bail interconnecting the leaves, said bail comprising a middle portion extending crosswise of the axis above the leaves of the anchor shell and having opposed spring fingers extending downwardly and outwardly from the periphery of said middle portion of said bail to be resiliently deformed by the sidewall of a borehole into which the anchor shell is inserted to bias the fingers against the sidewall of the hole so as to resist downward movement of the anchor shell and retraction from the hole, said fingers terminating in end portions which are disposed above said leaves and which are angularly disposed with respect to the axis of the shell, and said shell having two legs extending downwardly from opposed perimeter portions of said middle portion and connected to said leaves at the lower end portions thereof, said leaves having openings alongside and for substantially the length of the legs to allow the leaves to move outwardly of said legs about the lower ends thereof.

Claim 34

An anchor assembly for a bolt as defined in claim 29 wherein the middle portion of said bail comprises a circular portion and said fingers extend downwardly from diametrically opposed portions of the circumference of said circular portion.

Claim 35

An anchor assembly for a bolt as define din claim 29 wherein said anchor assembly comprises an internally threaded tapered wedging plug having tapered surfaces for engaging said leaves to expand the latter into engagement with the side wall of a bore hole, said tapered plug being threadable on to the leading end of the bolt and positionable in a position in engagement with the under side of the middle of said bail to carry said shell into said bore hole at the lead end of the bolt onto which said plug is threaded.