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US5112233A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrical connector having contact retention means

Assignee: ABB Installation Products International LLC
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Filing: 1991-05-30
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Granted: 1992-05-12
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Expires: 2011-05-30
📄 Original PDF 🌐 Google Patents

Abstract

Abstract A right-angle electrical connector comprises an insulator supporting a plurality of electrical contacts therein. The insulator includes a locator plate having a plurality of open faced slots with parallel, straight sidewalls for retentive receipt of the contacts therein. Each contact has a mating portion that is received in an aperture in the insulator, a retention portion received in the insulator slots and a terminal portion serving as a solder post for subsequent soldering to circuits on a printed circuit board. Each retention portion is of solid cross-section and preferably comprises a trapezoidal cross-section with its non-parallel edges defining relatively sharp barbs. During insertion the barbs engage the respective sidewalls in interference fit, deforming the sidewalls in a manner to retain the contact therein and to resist movement thereof in both the horizontal and vertical directions.

Inventors

  • 👤 Brent B. Lybrand

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 11:57
CPC Classifications
H; H01; H01R; H01R13/00; H01R13/40; H01R13/405; H01R13/41; H01R12/00; H01R12/70; H01R12/71; H01R12/72; H01R12/722; H01R12/727; H01R13/648; H01R13/658; H01R13/6591; H01R13/6596

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 172 words
An electrical connector, comprising: an insulator of insulative material including a body having a front face and a rear face and a plurality of contact receiving apertures extending therethrough, said body including a locator plate having a plurality of slots, each slot being defined by a pair of spaced, opposing sidewalls and opening adjacent the body rear face and extending toward said body front face; and a plurality of electrical contacts each having a mating portion, a retention portion and a terminal portion, each mating portion being received in a respective body aperture, each retention portion being received in interference fit in a said locator plate slot, each terminal portion projecting outwardly from said locator plate, each said contact retention portion having a solid cross-section and at least one barb having an exterior linear edge disposed obliquely relative to and in engagement with one of said slot sidewalls, said exterior edge extending along a line converging with said sidewall in a direction extending between said body rear face and said front face.
Claim 2
Dependent Claim 172 words
An electrical connector, comprising: an insulator of insulative material including a body having a front face and a rear face and a plurality of contact receiving apertures extending therethrough, said body including a locator plate having a plurality of slots, each slot being defined by a pair of spaced, opposing sidewalls and opening adjacent the body rear face and extending toward said body front face; and a plurality of electrical contacts each having a mating portion, a retention portion and a terminal portion, each mating portion being received in a respective body aperture, each retention portion being received in interference fit in a said locator plate slot, each terminal portion projecting outwardly from said locator plate, each said contact retention portion having a solid cross-section and at least one barb having an exterior linear edge disposed obliquely relative to and in engagement with one of said slot sidewalls, said exterior edge extending along a line converging with said sidewall in a direction extending between said body rear face and said front face.
Claim 3
Dependent Claim 28 words
An electrical connector according to claim 1, wherein each said contact retention portion comprises a pair of said barbs, said barbs being spaced generally opposite to each other.
Claim 4
Dependent Claim 25 words
An electrical connector according to claim 2, wherein said opposing sidewalls of each slot at the location of engagement with said barbs are substantially parallel.
Claim 5
Dependent Claim 27 words
An electrical connector according to claim 3, wherein the exterior edges of said opposing barbs lie in respective directions converging toward said front face of said connector.
Claim 6
Dependent Claim 71 words
An electrical connector according to claim 4, wherein said solid cross-section at said contact retention portion comprises a trapezoidal configuration, the converging edges of said barbs defining the non-parallel edges of said trapezoidal configuration, the shorter edge of said trapezoidal configuration being defined by a leading edge of said contact retention portion and the longer edge of said trapezoidal configuration being defined by a trailing edge of said contact retention portion.
Claim 7
Dependent Claim 29 words
An electrical connector according to claim 5, wherein said trailing edge of said contact retention portion is of dimension greater than the spacing between sidewalls of a respective slot.
Claim 8
Dependent Claim 29 words
An electrical connector according to claim 6, wherein said leading edge of said contact retention portion is of dimension less than the spacing between sidewalls of said respective slot.
Claim 9
Dependent Claim 36 words
An electrical connector according to claim 1, wherein each contact includes on one side of said barb a recess extending therein, said recess having a surface spaced from said sidewall and merging with said barb edge.
Claim 10
Dependent Claim 45 words
An electrical connector according to claim 8, further including a second recess in communication with said barb and extending into said contact, said second recess being disposed on the opposite side of said barb and merging with said recess to define said barb exterior edge.
Claim 11
Dependent Claim 130 words
An electrical contact for use in an electrical connector, comprising: a generally elongate conductive member having a mating portion at one end thereof, a terminal portion at the opposite end thereof and a retention portion therebetween having a solid cross-section, said retention portion therebetween having a solid cross-section, said retention portion having a generally flat outside surface and a pair of spaced exterior edges, each intersecting said outside surface obliquely, and defining a respective barb for retentive engagement of said contact in an electrical connector, said exterior edges each lying in a direction converging towards the other, said retention portion further comprising an opposing, generally flat outside surface spaced from and being substantially parallel to said outside surface, the directions of said exterior edges diverging toward said opposing outside surface.
Claim 12
Dependent Claim 130 words
An electrical contact for use in an electrical connector, comprising: a generally elongate conductive member having a mating portion at one end thereof, a terminal portion at the opposite end thereof and a retention portion therebetween having a solid cross-section, said retention portion therebetween having a solid cross-section, said retention portion having a generally flat outside surface and a pair of spaced exterior edges, each intersecting said outside surface obliquely, and defining a respective barb for retentive engagement of said contact in an electrical connector, said exterior edges each lying in a direction converging towards the other, said retention portion further comprising an opposing, generally flat outside surface spaced from and being substantially parallel to said outside surface, the directions of said exterior edges diverging toward said opposing outside surface.
Claim 13
Dependent Claim 36 words
An electrical contact according to claim 10, wherein said exterior edges intersect said opposing outside surface, said exterior edges, said outside surface and said opposing outside surface defining said solid cross-section in a generally trapezoidal shape.
Claim 14
Dependent Claim 29 words
An electrical contact according to claim 11, wherein said contact includes between said mating portion and said retention portion a shank having a solid cross-section of generally rectangular shape.
Claim 15
Dependent Claim 38 words
An electrical contact according to claim 12, wherein said contact further includes a pair of recesses formed therein on opposite sides of said contact, each recess communicating with a respective barb and a side edge of said shank.
Claim 16
Dependent Claim 52 words
An electrical contact according to claim 13, wherein said contact further includes a second pair of recesses formed therein on opposite side of said contact, each recess of said second pair communicating with a respective barb and merging with said pair of recesses to define said respective exterior edges of said barbs.
Claim 17
Dependent Claim 19 words
An electrical contact according to claim 14, wherein said terminal portion comprises a solid cross-section of generally circular shape.
Claim 18
Dependent Claim 19 words
An electrical contact according to claim 15, wherein said contact is integrally formed of one-piece stamped and formed metal.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-05-12 1995-11-11 1996-05-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-05-12 1999-11-11 2000-05-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-05-12 2003-11-11 2004-05-12 $7700.00 Window Closed / Lapsed

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