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US5117078A Expired / Lapsed US ⏱️ 0.0 years remaining

Controlled heating of foodstuffs by microwave energy

Assignee: CAMINE RESOURCES Inc
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Filing: 1991-02-04
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Granted: 1992-05-26
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Expires: 2011-02-04
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Abstract

Abstract A novel structure for use in the microwave cooking of foodstuffs for consumption is described. The structure includes a layer of flexible electroconductive material normally opaque to microwave radiation and having a plurality of elongate apertures therethrough dimensioned to permit microwave energy to pass through to the interior of the foodstuff and to produce thermal energy at the surface of the foodstuff. Both a microwave shielding effect and a combined microwave energy heating and thermal energy heating effect are obtained, enabling close control of the manner and extent of microwave cooking of the foodstuff to be obtained. The layer of flexible electroconductive material is supported by and adhered to a substrate layer of microwave energy transparent material in a multiple layer article of manufacture adapted to be formed into a packaging structure in which a foodstuff may be heated by microwave energy to an edible condition.

Inventors

  • 👤 D. Gregory Beckett

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 08:33
CPC Classifications
B; B65; B65D; B65D81/00; B65D81/34; B65D81/3446; B65D81/3453; B65D2581/00; B65D2581/34; B65D2581/3401; B65D2581/3402; B65D2581/3405; B65D2581/3437; B65D2581/3439; B65D2581/344; B65D2581/3463; B65D2581/3467; B65D2581/3471; B65D2581/3472; B65D2581/3486; B65D2581/3489; Y; Y10; Y10S; Y10S99/00; Y10S99/14

Claims Analysis

Total Claims: 34
Claim 1
Independent Claim 220 words
A multiple layer article of manufacture, adapted to be formed into a packaging structure in which a foodstuff may be heated by microwave energy to an edible condition, comprising: a layer of flexible electroconductive material supported on a substrate layer, said layer of flexible electroconductive material having a thickness which is normally substantially opaque to microwave radiation and having a plurality of elongate apertures extending wholly through the thickness of said electroconductive material layer and effective to generate thermal energy in said plurality of apertures when said article is exposed to microwave energy and the foodstuff is in contact with or proximate to said plurality of apertures, said plurality of apertures being sized and arranged in said layer of flexible electroconductive material to generate sufficient thermal energy to effect a desired surface browning of the foodstuff while permitting sufficient microwave energy to penetrate said layer of flexible electroconductive material through said plurality of apertures into the foodstuff to effect a desired degree of heating of the foodstuff, whereby the foodstuff may be provided in an edible condition, and said substrate layer being formed of microwave energy transparent material and being in adhered structural supporting relationship with said flexible layer of electroconductive material so that a packaging structure may be formed from said article in which said foodstuff may be positioned.
Claim 2
Dependent Claim 220 words
A multiple layer article of manufacture, adapted to be formed into a packaging structure in which a foodstuff may be heated by microwave energy to an edible condition, comprising: a layer of flexible electroconductive material supported on a substrate layer, said layer of flexible electroconductive material having a thickness which is normally substantially opaque to microwave radiation and having a plurality of elongate apertures extending wholly through the thickness of said electroconductive material layer and effective to generate thermal energy in said plurality of apertures when said article is exposed to microwave energy and the foodstuff is in contact with or proximate to said plurality of apertures, said plurality of apertures being sized and arranged in said layer of flexible electroconductive material to generate sufficient thermal energy to effect a desired surface browning of the foodstuff while permitting sufficient microwave energy to penetrate said layer of flexible electroconductive material through said plurality of apertures into the foodstuff to effect a desired degree of heating of the foodstuff, whereby the foodstuff may be provided in an edible condition, and said substrate layer being formed of microwave energy transparent material and being in adhered structural supporting relationship with said flexible layer of electroconductive material so that a packaging structure may be formed from said article in which said foodstuff may be positioned.
Claim 3
Dependent Claim 20 words
The article of claim wherein said layer of flexible electroconductive material has a thickness of at least about 1 micron.
Claim 4
Dependent Claim 25 words
The article of claim 1 wherein said layer of electroconductive material is aluminum foil having a thickness of from about 1 to about 15 microns.
Claim 5
Dependent Claim 19 words
The article of claim 3 wherein said aluminum foil has a thickness of about 3 to about 10 microns.
Claim 6
Dependent Claim 27 words
The article of claim 3 wherein each said aperture has a width of at least about 1 mm and a length of at least about 1.75 cm.
Claim 7
Dependent Claim 17 words
The article of claim 5 wherein said substrate layer is formed of microwave transparent structural stock material.
Claim 8
Dependent Claim 14 words
The article of claim 6 wherein said structural stock material is paper or paperboard.
Claim 9
Dependent Claim 29 words
The article of claim 7 wherein said stock material is provided on one side of the layer of electroconductive material and a polymeric film is provided on the other.
Claim 10
Dependent Claim 9 words
The article of claim 8 formed into a dish.
Claim 11
Dependent Claim 21 words
The article of claim 9 wherein said dish is a pot pie dish having a bottom wall and a side wall.
Claim 12
Dependent Claim 43 words
The article of claim wherein said plurality of apertures is arranged extending radially from the centre of the bottom wall of the dish and into the side walls of the dish to be engaged by the pot pie when located in the dish.
Claim 13
Dependent Claim 15 words
The article of claim 11 in combination with a pot pie located in said dish.
Claim 14
Dependent Claim 15 words
The article of claim 11 wherein each of said apertures a has the same width.
Claim 15
Dependent Claim 31 words
The article of claim 10 wherein said plurality of apertures comprises an elongate spiral extending from the side wall of the pot pie dish to the centre of the bottom wall.
Claim 16
Dependent Claim 15 words
The article of claim 14 in combination with a pot pie located in said dish.
Claim 17
Dependent Claim 10 words
The article of claim 8 formed into a bag structure.
Claim 18
Dependent Claim 23 words
The article of claim 16 wherein said plurality of apertures comprises a plurality of individual parallel elongate apertures closely spaced one from another.
Claim 19
Dependent Claim 15 words
The article of claim 16 in combination with said foodstuff enclosed within said bag structure.
Claim 20
Dependent Claim 21 words
The article of claim 7 wherein said structural stock material is provided on both sides of the layer of electroconductive material.
Claim 21
Dependent Claim 15 words
The article of claim 19 formed into a bag structure adapted to enclose said foodstuff.
Claim 22
Dependent Claim 15 words
The article of claim 20 in combination with said foodstuff enclosed within said bag structure.
Claim 23
Dependent Claim 13 words
The article of claim 21 wherein said foodstuff comprises a crusty filled product.
Claim 24
Dependent Claim 11 words
The article of claim 21 wherein said foodstuff comprises french fries.
Claim 25
Dependent Claim 19 words
The article of claim 5 wherein said layer of electroconductive material is laminated between outer layers of polymeric material.
Claim 26
Dependent Claim 20 words
The article of claim 24 wherein at least one of said polymeric material layers is formed of rigid moldable material.
Claim 27
Dependent Claim 11 words
The article of claim 25 molded into a tray or dish.
Claim 28
Dependent Claim 16 words
The article of claim 26 in combination with said foodstuff located in said tray or dish.
Claim 29
Dependent Claim 62 words
The article of claim 1 wherein a further layer of electroconductive material having a thickness sufficiently small as to effect conversion of a portion of incident microwave energy to thermal energy is positioned in engagement with said substrate layer to achieve an augmented heating effect in said plurality of apertures by exposure of said further layer of electroconductive material to microwave energy.
Claim 30
Dependent Claim 27 words
The article of claim 1 wherein said microwave transparent layer comprises a polymeric film layer to which said layer of electroconductive material is adhered by laminating adhesive.
Claim 31
Dependent Claim 23 words
The article of claim 29 wherein said plurality of elongate apertures in said layer of electroconductive material is formed therein by selective demetallization.
Claim 32
Dependent Claim 27 words
The article of claim 30 wherein said layer of electroconductive material is coated with a layer of detackifying material for said laminating adhesive following said selective demetallization.
Claim 33
Dependent Claim 36 words
The article of claim 30 wherein a layer of food release material is provided on food-contacting areas of said polymeric film layer on the opposite side thereof from that to which said electroconductive material is adhered.
Claim 34
Dependent Claim 25 words
The article of claim 1 in combination with said foodstuff packaged therein with said plurality of apertures located in thermal energy-generating relationship with said foodstuff.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-05-26 1995-11-25 1996-05-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-05-26 1999-11-25 2000-05-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-05-26 2003-11-25 2004-05-26 $7700.00 Window Closed / Lapsed

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