US5194501A
Expired / Lapsed
US
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Pressure-sensitive adhesive based on ethylenically-unsaturated α-olefin polymer cured with hydrosilane
Assignee: 3M Co
•
Filing: 1990-10-30
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Granted: 1993-03-16
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Expires: 2010-10-30
Abstract
Abstract A pressure-sensitive adhesive that can adhere aggressively to both polar and nonpolar substrates and has good internal strength at high temperatures is provided by heat or radiation curing a blend of an ethylenically-unsaturated α-olefin polymer, a crosslinker having at least 2 hydrosilyl groups, and a hydrosilation catalyst. A preferred hydrosilane crosslinker has the formula ##STR1## wherein R is an alkyl group having 1-6 carbon atoms, and n' is a number in the range of 2 to 35.
Inventors
- 👤 Gaddam N. Babu
- 👤 Larry D. Boardman
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-02 01:00
CPC Classifications
C; C09; C09J; C09J123/00; C09J123/02; C09J123/18; C08; C08F; C08F8/00; C08F8/42; C08K; C08K5/00; C08K5/54; C09J7/00; C09J7/30; C09J7/38; C09J7/381; Y; Y10; Y10T; Y10T428/00; Y10T428/28; Y10T428/2839; Y10T428/2848; Y10T428/31504; Y10T428/31855; Y10T428/3188; Y10T428/31895; Y10T428/31899; Y10T428/31909; Y10T428/31913; Y10T428/31917; Y10T428/31931
Claims Analysis
Total Claims: 25
Claim 1
Independent Claim
305 words
A pressure-sensitive adhesive comprising a curable blend of an ethylenically-unsaturated α-olefin polymer, a crosslinker having at least 2 hydrosilyl groups, and hydrosilation catalyst, wherein said ethylenically-unsaturated α-olefin polymer has the formula: ##STR14## wherein: x, y, and z are numbers designating the relative molar amounts of M 1 , M 2 , and M 3 units that are randomly located in the backbone chain of the polymer such that the polymer has a weight average molecular weight in the range of 30,000 to 3.5 million, x is at least 60 mole % of x+y wherein y can be zero, and z is 0.1 to 10 mole % of x+y+z; M 1 is an ethanediyl repeat unit of the polymer each having at least one pendant alkyl group having 4 to 12 carbon atoms; M 2 , when present, is different from M 1 , and is an ethanediyl repeat unit selected from 1) ethylene, 2) units having a pendant hydrocarbyl group selected from linear or branched alkyl groups having 1 to 18 carbon atoms, and cyclic and aryl pendant groups having 5 to 18 carbon atoms, and 3) 1,2-cyclopentylene and 1,2-cyclohexylene groups having 5 to 18 carbon atoms; and M 3 is an ethanediyl repeat unit having a pendant ethylenically unsaturated aliphatic or aryl group selected from the group consisting of 1) linear and branched mono- and polyethylenically unsaturated hydrocarbyl groups having 3 to 18 carbon atoms, 2) cyclic mono- and polyethylenically-unsaturated aliphatic groups having 5 to 18 carbon atoms, 3) aryl groups substituted by mono- or polyethylenically-unsaturated groups having a total of 7 to 18 carbon atoms, and 4) cycloalkenylene groups having 6 to 18 carbon atoms, wherein the cyclic group has at least 6 carbon atoms in the ring, provided that the ethylenically-unsaturated moiety ##STR15## is not bonded directly to a backbone carbon atom.
Claim 2
Dependent Claim
305 words
A pressure-sensitive adhesive comprising a curable blend of an ethylenically-unsaturated α-olefin polymer, a crosslinker having at least 2 hydrosilyl groups, and hydrosilation catalyst, wherein said ethylenically-unsaturated α-olefin polymer has the formula: ##STR14## wherein: x, y, and z are numbers designating the relative molar amounts of M 1 , M 2 , and M 3 units that are randomly located in the backbone chain of the polymer such that the polymer has a weight average molecular weight in the range of 30,000 to 3.5 million, x is at least 60 mole % of x+y wherein y can be zero, and z is 0.1 to 10 mole % of x+y+z; M 1 is an ethanediyl repeat unit of the polymer each having at least one pendant alkyl group having 4 to 12 carbon atoms; M 2 , when present, is different from M 1 , and is an ethanediyl repeat unit selected from 1) ethylene, 2) units having a pendant hydrocarbyl group selected from linear or branched alkyl groups having 1 to 18 carbon atoms, and cyclic and aryl pendant groups having 5 to 18 carbon atoms, and 3) 1,2-cyclopentylene and 1,2-cyclohexylene groups having 5 to 18 carbon atoms; and M 3 is an ethanediyl repeat unit having a pendant ethylenically unsaturated aliphatic or aryl group selected from the group consisting of 1) linear and branched mono- and polyethylenically unsaturated hydrocarbyl groups having 3 to 18 carbon atoms, 2) cyclic mono- and polyethylenically-unsaturated aliphatic groups having 5 to 18 carbon atoms, 3) aryl groups substituted by mono- or polyethylenically-unsaturated groups having a total of 7 to 18 carbon atoms, and 4) cycloalkenylene groups having 6 to 18 carbon atoms, wherein the cyclic group has at least 6 carbon atoms in the ring, provided that the ethylenically-unsaturated moiety ##STR15## is not bonded directly to a backbone carbon atom.
Claim 3
Dependent Claim
307 words
The pressure-sensitive adhesive as defined in claim 1 wherein the ethylenically-unsaturated α-olefin polymer comprises units of the formula: ##STR16## wherein R 1 is an alkyl group having 4 to 12 carbon atoms; R 2 is hydrogen or a hydrocarbyl group; R 3 is hydrogen or R 3 together with R 2 and the carbon atoms to which they are attached is in a saturated monocyclic or polycyclic ring system having 5 to 20 carbon atoms, wherein at least 5 carbon atoms are in the ring system; x, y, z' and z" are numbers designating the relative molar amounts of monomer units comprising the backbone chain of the polymer such that the polymer has a weight average molecular weight in the range of 30,000 to 3.5 million, x is at least 60% of x+y wherein y can be zero, z'+z" is 0.1 to 10% of x+y+z'+z", and either z' or z" can be zero; R 4 is an unsaturated aliphatic hydrocarbyl group having 3 to 18 carbon atoms, the unsaturated group of which is separated from the --CH--CH-- of the α-olefin polymer backbond by at least one carbon atom; R 5 is hydrogen or R 5 together with R 4 and the carbon atoms to which they are attached is an unsaturated or non-conjugated polyunsaturated monocyclic ring system having 6 to 20 carbon atoms, the unsaturated groups of which are separated from the ##STR17## of the α-olefin polymer backbone by at least one carbon atom; R 6 is a linear or branched alkyl group having 1 to 18 carbon atoms or a cyclic alkyl group having 5 to 18 carbon atoms; and R 7 is a linear or branched ethylenically or non-conjugated polyethylenically-unsaturated aliphatic hydrocarbyl group having 3 to 18 carbon atoms or a cyclic ethylenically or non-conjugated polyethylenically-unsaturated aliphatic hydrocarbyl group having 5 to 18 carbon atoms.
Claim 4
Dependent Claim
38 words
The pressure-sensitive adhesive as defined in claim 2 wherein R 1 is an alkyl group containing from 4 to 8 carbon atoms and R 2 is H or an alkyl group containing from 4 to 8 carbon atoms.
Claim 5
Dependent Claim
29 words
The pressure-sensitive adhesive as defined in claim 2 wherein at least one of R 1 and R 2 is an alkyl group containing from 9 to 12 carbon atoms.
Claim 6
Dependent Claim
24 words
The pressure-sensitive adhesive as defined in claim 1 wherein the ratio of x and y groups to z groups is from 20:1 to 200:1.
Claim 7
Dependent Claim
21 words
The pressure-sensitive adhesive as defined in claim 1 wherein the T g of the α-olefin polymer is at most -20° C.
Claim 8
Dependent Claim
26 words
The pressure-sensitive adhesive as defined in claim 1 wherein the α-olefin polymer has an inherent viscosity in toluene in the range of 0.5 to 5 dl/g.
Claim 9
Dependent Claim
89 words
The pressure-sensitive adhesive as defined in claim 1 wherein the hydrosilane crosslinker has the formula ##STR18## wherein each R is an alkyl group having 1-6 carbon atoms or a phenyl group, each R 1 is the same as R or hydrogen, Y is oxygen, an arylene group, an alkylene group, or (CF 2 ) d where d is an integer from 2 to 10, each m, n and p is 0 or a number in the range of 1 to 35, and at least two R' groups are hydrogen.
Claim 10
Dependent Claim
34 words
A pressure-sensitive adhesive as defined in claim 1 wherein the hydrosilane crosslinker has the formula ##STR19## wherein n' is a number in the range of 2 to 35, and R is as defined above.
Claim 11
Dependent Claim
39 words
A pressure-sensitive adhesive as defined in claim 1 wherein the hydrosilane crosslinker has the formula ##STR20## wherein m' is at least one, n' is a number in the range of 2 to 35, and R is as defined above.
Claim 12
Dependent Claim
36 words
A pressure-sensitive adhesive as defined in claim 1 wherein the hydrosilane crosslinker has the formula ##STR21## wherein p' is a number in the range of 2 to 35, and R and Y are as defined above.
Claim 13
Dependent Claim
34 words
A pressure-sensitive adhesive as defined in claim 1 wherein the hydrosilane crosslinker has the formula ##STR22## wherein m is a number in the range of 0 to 35, and R is as defined above.
Claim 14
Dependent Claim
24 words
A pressure-sensitive adhesive as defined in claim 1 wherein the hydrosilane crosslinker has the formula ##STR23## wherein R and Y are as defined above.
Claim 15
Dependent Claim
27 words
A pressure-sensitive adhesive as defined in claim 1 wherein the concentration of said crosslinker is in the range of 1-20 parts per hundred of ethylenically-unsaturated α-olefin polymer.
Claim 16
Dependent Claim
36 words
A pressure-sensitive adhesive as defined in claim 1 wherein the amount of hydrosilation catalyst is present in an amount in the range of 0.1 to 1,000 parts per million of total ethylenically-unsaturated α-olefin polymer plus crosslinker.
Claim 17
Dependent Claim
12 words
The pressure-sensitive adhesive as defined in claim 1 further comprising a tackifier.
Claim 18
Dependent Claim
16 words
The pressure-sensitive adhesive according to claim 15 wherein said catalyst is a platinum- or rhodium-containing catalyst.
Claim 19
Dependent Claim
14 words
The pressure-sensitive adhesive according to claim 15 wherein said catalyst is a thermal catalyst.
Claim 20
Dependent Claim
13 words
The pressure-sensitive adhesive according to claim 15 wherein said catalyst is a photocatalyst.
Claim 21
Dependent Claim
29 words
The pressure-sensitive adhesive as defined in claim 15 wherein the catalyst is selected from chloroplatinic acid, chloroplatinic acid-olefin complexes, chloroplatinic acid-vinylsiloxane complexes, and platinum supported on a microparticulate carrier.
Claim 22
Dependent Claim
21 words
The pressure-sensitive adhesive as defined in claim 17 wherein said catalyst is [η 5 -(trimethylsilyl)cyclopentadienyl]trimethylplatinum, (η 5 -cyclopentadienyl)trimethylplatinum, or platinum(II) acetylacetonate.
Claim 23
Dependent Claim
11 words
The pressure-sensitive adhesive according to claim 1 which has been cured.
Claim 24
Dependent Claim
29 words
The pressure-sensitive adhesive according to claim 1 comprising as said copolymer 1-hexene-co-1,7-octadiene, as said crosslinker ##STR24## wherein n'=35 and R is methyl, and as said hydrosilation catalyst bis(divinyltetramethyldisiloxane) platinum(O).
Claim 25
Dependent Claim
26 words
The pressure-sensitive adhesive according to claim 1 wherein the cyclic mono- or polyethylenically-unsaturated group of M 3 comprises at least one of oxygen and nitrogen heteroatoms.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1996-03-15 | 1996-09-14 | 1997-03-16 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2000-03-15 | 2000-09-14 | 2001-03-16 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2004-03-15 | 2004-09-14 | 2005-03-16 | $7700.00 | Window Closed / Lapsed |