US5217837A — Multilayered fuser member

Claim 1

Independent Claim 314 words

A multilayered fuser member for fusing thermoplastic resin toner images to a substrate in a fuser system of the type wherein a polymeric release agent having functional groups is applied to the surface of the fuser member, the fuser member comprising in sequential order a base support member, a thermally conductive silicone elastomer layer, an amino silane primer layer, an adhesive layer and an elastomer fusing surface comprising poly(vinylidenefluoride-hexafluoropropylene-tetrafluoroethylene) where the vinylidenefluoride is present in an amount less than 40 mole percent, a metal oxide present in said fusing surface in an amount sufficient to interact with a polymeric release agent having functional groups to provide an interfacial barrier layer between said fusing surface and said toner and being substantially unreactive with said elastomer, said elastomer fusing surface having been cured from a solvent solution thereof with a nucleophilic curing agent soluble in said solution and in the presence of less than 4 parts by weight of inorganic base per 100 parts of polymer, said inorganic base being effective to at least partially dehydrofluorinate the vinylidenefluoride, said adhesive layer having been cured from a solvent solution of the above composition from which said elastomer fusing surface is cured and from about 5 to about 10% by weight of said composition of a coupling agent represented by the formula: ##STR11## where R can be an alkyl having 1 to 4 carbon atoms; R' can be an alkyl group having 1 to 7 carbon atoms; R" can be H, R or the acyl radical, ##STR12## X is a vinyl group or an alkenyl group of 3 to 8 carbon atoms or an alkyl, having 1 to 4 carbon atoms, substituted alkenylcarboxy group of less than 8 carbon atoms; and q is 1 or 2, k is 0 to 3, b is 0 to 2, a is 0 or 1, p is 0 to 20 and k+b+a=3.

Claim 2

Dependent Claim 314 words

A multilayered fuser member for fusing thermoplastic resin toner images to a substrate in a fuser system of the type wherein a polymeric release agent having functional groups is applied to the surface of the fuser member, the fuser member comprising in sequential order a base support member, a thermally conductive silicone elastomer layer, an amino silane primer layer, an adhesive layer and an elastomer fusing surface comprising poly(vinylidenefluoride-hexafluoropropylene-tetrafluoroethylene) where the vinylidenefluoride is present in an amount less than 40 mole percent, a metal oxide present in said fusing surface in an amount sufficient to interact with a polymeric release agent having functional groups to provide an interfacial barrier layer between said fusing surface and said toner and being substantially unreactive with said elastomer, said elastomer fusing surface having been cured from a solvent solution thereof with a nucleophilic curing agent soluble in said solution and in the presence of less than 4 parts by weight of inorganic base per 100 parts of polymer, said inorganic base being effective to at least partially dehydrofluorinate the vinylidenefluoride, said adhesive layer having been cured from a solvent solution of the above composition from which said elastomer fusing surface is cured and from about 5 to about 10% by weight of said composition of a coupling agent represented by the formula: ##STR11## where R can be an alkyl having 1 to 4 carbon atoms; R' can be an alkyl group having 1 to 7 carbon atoms; R" can be H, R or the acyl radical, ##STR12## X is a vinyl group or an alkenyl group of 3 to 8 carbon atoms or an alkyl, having 1 to 4 carbon atoms, substituted alkenylcarboxy group of less than 8 carbon atoms; and q is 1 or 2, k is 0 to 3, b is 0 to 2, a is 0 or 1, p is 0 to 20 and k+b+a=3.

Claim 3

Dependent Claim 98 words

The fuser member of claim 1 wherein said amino silane is represented by the formula: ##STR13## where R' can be an alkyl group having 1 to 7 carbon atoms; R'" can be an alkyl group having 1 to 7 carbon atoms or a polyalkoxyalkyl group of less than 7 carbon atoms; Y is an amino group or an amino substituted alkyl, or a polyamino substituted alkyl, or an alkenylalkoxy amino, or an aryl amino group of less than 15 carbon atoms, h is 1 to 3, b is 0 to 2, q is 1 or 2 and h+b=3.

Claim 4

Dependent Claim 19 words

The fuser member of claim 2 wherein said amino silane is selected from the group consisting of gamma-aminopropyl triethoxysilane.

Claim 5

Dependent Claim 22 words

The fuser member of claim 1 wherein said amino silane primer is applied to said silicone elastomer by brushing, dipping or spraying.

Claim 6

Dependent Claim 16 words

The fuser member of claim 1 wherein said coupling agent is a silicone with vinyl functionality.

Claim 7

Dependent Claim 19 words

The fuser member of claim 1 wherein the adhesive layer is from about 5 to about 30 micrometers thick.

Claim 8

Dependent Claim 28 words

The fuser member of claim 1 wherein the inorganic base is magnesium oxide present in an amount of about 2 parts by weight per 100 parts of polymer.

Claim 9

Dependent Claim 20 words

The fuser member of claim 1 wherein the fusing surface layer is from about 30 to about 65 micrometers thick.

Claim 10

Dependent Claim 34 words

The fuser member of claim 1 wherein the metal oxide is cupric oxide which is present in amount of from about 5 to 30 parts by weight per 100 parts by weight of polymer.

Claim 11

Dependent Claim 25 words

The fuser member claim 1 wherein the silicone elastomer is a cured polydimethylsiloxane having the formula: ##STR14## where 0<(n/m)≦0.2 and m+n is 3,000 to 10,000.

Claim 12

Independent Claim 308 words

The method of fusing thermoplastic resin toner images to a substrate comprising forming a film of a polymeric release agent having functional groups on the surface of a heated fuser member, said fuser member comprising in sequential order a base support member, a thermally conductive silicone elastomer layer, an amino silane primer layer, an adhesive layer and an elastomer fusing surface comprising poly(vinylidenefluoride-hexafluoropropylene-tetrafluoroethylene) where the vinylidenefluoride is present in an amount less than 40 mole percent, a metal oxide present in said fusing surface in an amount sufficient to interact with a polymeric release agent having functional groups to provide an interfacial barrier layer between said fusing surface and said toner and being substantially unreactive with said elastomer, said elastomer fusing surface having been cured from a solvent solution thereof with a nucleophilic curing agent soluble in said solution and in the presence of less than 4 parts by weight of inorganic base per 100 parts of polymer, said inorganic base being effective to at least partially dehydrofluorinate the vinylidenefluoride, said adhesive layer having been cured from a solvent solution of the above composition from which said elastomer fusing surface is cured and from about 5 to about 20% by weight of said composition of a coupling agent represented by the formula: ##STR15## where R can be an alkyl having 1 to 4 carbon atoms; R' can be an alkyl group having 1 to 7 carbon atoms; R" can be H, R or the acyl radical, ##STR16## X is a vinyl group or an alkenyl group of 3 to 8 carbon atoms or an alkyl, having 1 to 4 carbon atoms, substituted alkenylcarboxy group of less than 8 carbon atoms; and q is 1 or 2, k is 0 to 3, b is 0 to 2, a is 0 or 1, p is 0 to 20 and k+b+a=3.

Claim 13

Independent Claim 308 words

The method of fusing thermoplastic resin toner images to a substrate comprising forming a film of a polymeric release agent having functional groups on the surface of a heated fuser member, said fuser member comprising in sequential order a base support member, a thermally conductive silicone elastomer layer, an amino silane primer layer, an adhesive layer and an elastomer fusing surface comprising poly(vinylidenefluoride-hexafluoropropylene-tetrafluoroethylene) where the vinylidenefluoride is present in an amount less than 40 mole percent, a metal oxide present in said fusing surface in an amount sufficient to interact with a polymeric release agent having functional groups to provide an interfacial barrier layer between said fusing surface and said toner and being substantially unreactive with said elastomer, said elastomer fusing surface having been cured from a solvent solution thereof with a nucleophilic curing agent soluble in said solution and in the presence of less than 4 parts by weight of inorganic base per 100 parts of polymer, said inorganic base being effective to at least partially dehydrofluorinate the vinylidenefluoride, said adhesive layer having been cured from a solvent solution of the above composition from which said elastomer fusing surface is cured and from about 5 to about 20% by weight of said composition of a coupling agent represented by the formula: ##STR15## where R can be an alkyl having 1 to 4 carbon atoms; R' can be an alkyl group having 1 to 7 carbon atoms; R" can be H, R or the acyl radical, ##STR16## X is a vinyl group or an alkenyl group of 3 to 8 carbon atoms or an alkyl, having 1 to 4 carbon atoms, substituted alkenylcarboxy group of less than 8 carbon atoms; and q is 1 or 2, k is 0 to 3, b is 0 to 2, a is 0 or 1, p is 0 to 20 and k+b+a=3.

Claim 14

Dependent Claim 97 words

The method of claim 11 wherein said amino silane is represented by the formula: ##STR17## where R' can be an alkyl group having 1 to 7 carbon atoms; R'" can be an alkyl group having 1 to 7 carbon atoms or a polyalkoxyalkyl group of less than 7 carbon atoms; Y is an amino group or an amino substituted alkyl, or a polyamino substituted alkyl, or an alkenylalkoxy amino, or an aryl amino group of less than 15 carbon atoms, h is 1 to 3, b is 0 to 2, q is 1 or 2 and h+b=3.

Claim 15

Dependent Claim 18 words

The method of claim 12 wherein said amino silane is selected from the group consisting of gamma-aminopropyl triethoxysilane.

Claim 16

Dependent Claim 18 words

The method of claim 11 wherein said amino silane primer is applied to said silicone elastomer by brush.

Claim 17

Dependent Claim 15 words

The method of claim 11 wherein said coupling agent is a silicone with vinyl functionality.

Claim 18

Dependent Claim 18 words

The method of claim 11 wherein the adhesive layer is from about 5 to about 30 micrometers thick.

Claim 19

Dependent Claim 27 words

The method of claim 11 wherein the inorganic base is magnesium oxide present in an amount of about 2 parts by weight per 100 parts of polymer.

Claim 20

Dependent Claim 19 words

The method of claim 11 wherein the fusing surface layer is from about 30 to about 65 micrometers thick.

Claim 21

Dependent Claim 33 words

The method claim 11 wherein the metal oxide is cupric oxide which is present in an amount of from about 5 to 30 parts by weight per 100 parts by weight of polymer.

Claim 22

Dependent Claim 24 words

The method claim 11 wherein the silicone elastomer is a cured polydimethylsiloxane having the formula: ##STR18## where 0<(n/m)≦0.2 and m+n is 3,000 to 10,000.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	1996-06-07	1996-12-07	1997-06-08	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	2000-06-07	2000-12-07	2001-06-08	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	2004-06-07	2004-12-07	2005-06-08	$7700.00	Window Closed / Lapsed

Multilayered fuser member

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