Claims Analysis
Total Claims: 6
Claim 1
Independent Claim
197 words
A method for making a composite article which comprises the steps of: (a) positioning a preform assembly over a lower mold half of a resin transfer molding tool, said preform assembly comprising an upper liner formed to the shape of an upper mold half of the resin transfer molding tool wherein said upper liner has a integral peripheral portion, a dry fabric preform, and a lower liner formed to the shape of the lower mold half wherein said lower liner has a integral peripheral portion, said preform being sandwiched between upper liner and lower liner to form said preform assembly, said peripheral portions extending beyond said preform to form a sealing area, said upper liner peripheral portions mated to said lower liner peripheral portions at said sealing area; (b) closing the upper mold half of said molding tool on said preform assembly pressing said mated peripheral portions together to form a seal and evacuating the air form the chamber formed by the two sealed liners; (c) introducing resin into said chamber of said molding tool to form a composite article; and (d) removing said article from said molding tool subsequent to curing and cooling of said article.
Claim 2
Independent Claim
197 words
A method for making a composite article which comprises the steps of: (a) positioning a preform assembly over a lower mold half of a resin transfer molding tool, said preform assembly comprising an upper liner formed to the shape of an upper mold half of the resin transfer molding tool wherein said upper liner has a integral peripheral portion, a dry fabric preform, and a lower liner formed to the shape of the lower mold half wherein said lower liner has a integral peripheral portion, said preform being sandwiched between upper liner and lower liner to form said preform assembly, said peripheral portions extending beyond said preform to form a sealing area, said upper liner peripheral portions mated to said lower liner peripheral portions at said sealing area; (b) closing the upper mold half of said molding tool on said preform assembly pressing said mated peripheral portions together to form a seal and evacuating the air form the chamber formed by the two sealed liners; (c) introducing resin into said chamber of said molding tool to form a composite article; and (d) removing said article from said molding tool subsequent to curing and cooling of said article.
Claim 3
Dependent Claim
23 words
The method of claim 1 wherein said resin types are selected from the group of polyimides, bismaleimide, epoxies, polyesters, vinyl esters and phenolics.
Claim 4
Dependent Claim
19 words
The method of claim 1 wherein said resin transfer molding tool is substantially free of a mold release agent.
Claim 5
Dependent Claim
40 words
The method of claim 1 wherein said upper liner comprises a thermoplastic material which is readily thermoformed to the shape of the mold and which becomes pliable at elevated molding temperatures while retaining sold state characteristics of impermeability and non-dissolution.
Claim 6
Dependent Claim
40 words
The method of claim 1 wherein said lower liner comprises a thermoplastic material which is readily thermoformed to the shape of the mold and which becomes pliable at elevated molding temperatures while retaining sold state characteristics of impermeability and non-dissolution.