Selective liquid/liquid extraction of yttrium from other rare earths values

Claim 2

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR11## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR12## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, substantially all of the rare earth values in the aqueous solution except yttrium being extracted into the organic phase during the contacting step.

Claim 3

The process as defined by claim 1, wherein said substituted hydroxyquinoline (b) has the general formula (III): ##STR13## in which R 5 is a substituted or unsubstituted alkenyl radical having from 8 to 20 carbon atoms, and R 7 is a hydrogen or halogen atom or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrogen radical.

Claim 4

The process as defined by claim 2, wherein formula (III), R 5 is a radical having the following general formula: ##STR14## in which R 11 , R 12 and R 13 , which may be identical or different, are each hydrogen or a substituted or unsubstituted alkyl, aromatic or alkylaryl hydrocarbon radical.

Claim 5

The process as defined by claim 2, wherein formula (III), R 5 is a radical having the following general formula ##STR15## in which R 11 , R 12 , R 13 , R 14 and R 15 , which may be identical or different, are each hydrogen or a substituted or unsubstituted hydrocarbon radical.

Claim 6

The process as defined by claim 1, wherein formula (II), R 5 is a C n H 2n+1 radical in which n is an integer ranging from 8 to 20.

Claim 7

The process as defined by claim 1, wherein said substituted hydroxyquinoline (b) has the general formula (VIII): ##STR16## in which R 5 is an alkyl or alkenyl radical having from 8 to 20 carbon atoms and X is a halogen atom.

Claim 8

The process as defined by claim 1, said aqueous solution containing at least 1 mol/l of nitrate ions.

Claim 9

The process as defined by claim 7, said aqueous solution containing from 1 to 10 mol/l of nitrate ions.

Claim 10

The process as defined by claim 1, said aqueous solution having a pH ranging from 1 to 7.

Claim 11

The process as defined by claim 1, wherein the concentration of said anionic extractant in the organic phase ranges from 0.1 mol/l to 0.7 mol/l.

Claim 12

The process as defined by claim 1, wherein the concentration of said substituted hydroxyquinoline in the organic phase range from 0.05 mol/l to 1.25 mol/l.

Claim 13

The process as defined by claim 1, further comprising recovering said yttrium from the aqueous phase.

Claim 14

The process as defined by claim 1, further comprising recovering said other rare earth values from said organic phase.

Claim 15

The process as defined by claim 1, further comprising back-extracting said other rare earth values from said organic phase by washing same with an acidic solution.

Claim 16

The process as defined by claim 1, further comprising liquid/liquid extracting said yttrium values from the aqueous phase.

Claim 17

The process as defined by claim 1, further comprising precipitating said yttrium values from the aqueous phase.

Claim 18

The process as defined by claim 1, said organic phase comprising an inert organic diluent.

Claim 19

The process as defined by claim 1, wherein the concentration of nitrate ions in said aqueous solution is greater than 1 mol/l.

Claim 20

The process as defined by claim 18, said concentration of nitrate ions ranging from 1 mol/l to 10 mol/l.

Claim 21

The process as defined by claim 1, said aqueous solution comprising nitric acid, an ammonium nitrate, or an alkali or alkaline earth metal nitrate.

Claim 22

The process as defined by claim 1, said aqueous solution comprising a solution of digestion of a yttrium/rare earth ore material.

Claim 23

The process as defined by claim 1, said aqueous solution comprising yttrium and/or rare earth nitrates.

Claim 24

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR17## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR18## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, the process further comprising obtaining a recovered aqueous solution by separating the aqueous solution from the organic phase after the contacting step, the recovered aqueous solution including rare earth values consisting essentially of yttrium.

Claim 25

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR17## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR18## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, the process further comprising obtaining a recovered aqueous solution by separating the aqueous solution from the organic phase after the contacting step, the recovered aqueous solution including rare earth values consisting essentially of yttrium.

Claim 26

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR19## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR20## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, the process further comprising obtaining a recovered aqueous solution by separating the aqueous solution from the organic phase after the contacting step, the recovered aqueous solution including rare earth values, wherein Y 2 O 3 /RE 2 O 3 is at least 99%, Y 2 O 3 representing a total weight of yttrium oxide in the recovered aqueous solution and RE 2 O 3 representing a total weight of all rare earths including yttrium in the recovered aqueous solution.

Claim 27

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR19## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR20## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, the process further comprising obtaining a recovered aqueous solution by separating the aqueous solution from the organic phase after the contacting step, the recovered aqueous solution including rare earth values, wherein Y 2 O 3 /RE 2 O 3 is at least 99%, Y 2 O 3 representing a total weight of yttrium oxide in the recovered aqueous solution and RE 2 O 3 representing a total weight of all rare earths including yttrium in the recovered aqueous solution.

Claim 28

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR21## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR22## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, F Nd/Y being at least about 10.

Claim 29

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR21## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR22## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, F Nd/Y being at least about 10.

Claim 30

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR23## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR24## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, F Sm/Y being at least about 8.

Claim 31

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR23## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR24## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, F Sm/Y being at least about 8.

Claim 32

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR25## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR26## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, F Eu/Y being at least about 7.

Claim 33

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR25## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR26## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, F Eu/Y being at least about 7.

Claim 34

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR27## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR28## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, F Gd/Y being at least about 3.

Claim 35

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR27## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR28## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, F Gd/Y being at least about 3.

Claim 36

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR29## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR30## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, F RE/Y being at least about 1.

Claim 37

A process for the selective separation of yttrium values from other rare earth values contained in mixed aqueous nitrate ion-containing solutions thereof, comprising contacting such aqueous solution with a water-immiscible organic phase which comprises a selective extractant for said other rare earth values, whereby said other rare earth values are selectively liquid/liquid extracted into said organic phase, said selective extractant comprising: (a) an anionic compound having the general formula (I): ##STR29## in which M is nitrogen, phosphorus or arsenic, Z is an anion, and R 1 , R 2 , R 3 and R 4 , which may be identical or different, are each an aliphatic hydrocarbon radical having from 1 to 18 carbon atoms or an aromatic radical, and (b) a substituted hydroxyquinoline having the general formula (II): ##STR30## in which R 5 , R 6 , R 7 , R 8 , R 9 and R 10 , which may be identical or different, are each a hydrogen or halogen atom, or a substituted or unsubstituted alkyl, alkenyl, cycloaliphatic or aromatic hydrocarbon radical, with the proviso that at least one such radical is a hydrocarbon radical having from 8 to 20 carbon atoms, F RE/Y being at least about 1.