Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
266 words
Assembly of a semiconductor device to a printed circuit board, comprising: an unpackaged semiconductor device generating heat when operating; a printed circuit board having two faces; a first conductive layer disposed on one face of the PCB having conductive paths for making multiple connections to the semiconductor device; a second conductive layer disposed on the opposite face of the PCB; a heat sink for dissipating heat generated by the semiconductor device when operating; wherein the heat sink comprises: a flat, thin plate of thermally conductive material having an area substantially larger than the semiconductor device; a button extending from a surface of the plate and having an area approximately equal to that of the semiconductor device; wherein: the unpackaged semiconductor device is mounted to the button; the PCB has a through hole extending from one face to the opposite face; the semiconductor device, mounted to the heat sink, is inserted through the through hole from the opposite face of the PCB towards the one face of the PCB, and is connected to the first conductive layer; the surface of the plate is in contact with and electrically connected to the second conductive layer; the heat sink forms a biasing connection for the semiconductor device mounted to the button; when the heat sink and device mounted thereto are assembled to the PCB, the button extends in the through hole partially towards the one face of the PCB; and when the sink and device mounted thereto are assembled to the PCB, the semiconductor device extends from within the through hole to above the one face of the PCB.
Claim 2
Dependent Claim
266 words
Assembly of a semiconductor device to a printed circuit board, comprising: an unpackaged semiconductor device generating heat when operating; a printed circuit board having two faces; a first conductive layer disposed on one face of the PCB having conductive paths for making multiple connections to the semiconductor device; a second conductive layer disposed on the opposite face of the PCB; a heat sink for dissipating heat generated by the semiconductor device when operating; wherein the heat sink comprises: a flat, thin plate of thermally conductive material having an area substantially larger than the semiconductor device; a button extending from a surface of the plate and having an area approximately equal to that of the semiconductor device; wherein: the unpackaged semiconductor device is mounted to the button; the PCB has a through hole extending from one face to the opposite face; the semiconductor device, mounted to the heat sink, is inserted through the through hole from the opposite face of the PCB towards the one face of the PCB, and is connected to the first conductive layer; the surface of the plate is in contact with and electrically connected to the second conductive layer; the heat sink forms a biasing connection for the semiconductor device mounted to the button; when the heat sink and device mounted thereto are assembled to the PCB, the button extends in the through hole partially towards the one face of the PCB; and when the sink and device mounted thereto are assembled to the PCB, the semiconductor device extends from within the through hole to above the one face of the PCB.
Claim 3
Dependent Claim
23 words
Apparatus according to claim 1, wherein: the semiconductor device is connected to the conductive paths of the first conductive layer via bond wires.
Claim 4
Dependent Claim
17 words
Apparatus according to claim 1, wherein: the plate is mounted to the one face with an adhesive.
Claim 5
Dependent Claim
13 words
Apparatus according to claim 1, wherein: the heat sink is formed of copper.
Claim 6
Dependent Claim
15 words
Apparatus according to claim 1, wherein: the heat sink is formed of a copper/tungsten alloy.
Claim 7
Dependent Claim
14 words
Apparatus according to claim 5, wherein: tungsten content of the alloy is approximately 15%.
Claim 8
Dependent Claim
19 words
Apparatus according to claim 1, wherein: the plate is approximately seven times larger in area than the semiconductor device.
Claim 9
Dependent Claim
21 words
Apparatus according to claim 1, wherein: the semiconductor device is mounted to the button with a thermally and electrically conductive epoxy.
Claim 10
Dependent Claim
12 words
Apparatus according to claim 8, wherein: the epoxy is a silver-filled epoxy.
Claim 11
Dependent Claim
22 words
Apparatus according to claim 1, further comprising: at least one layer of encapsulant enclosing the circuit side of the unpackaged semiconductor device.
Claim 12
Dependent Claim
38 words
Apparatus according to claim 10, wherein: a first layer of the encapsulant, immediately adjacent the die, is die coat material; and a second layer of the encapsulant, overlying the first layer of the encapsulant, is glop top epoxy.